ELECTRIC MOTION EMTL01-J User manual

EM-TL01-J OWNER’S MANUAL 2014 1

OWNER’S MANUAL

EM-TL01-J OWNER’S MANUAL 2014

Model

Title

Date

EMTL01-J

OWNER’S MANUAL EM 5.7 & SPORT

14-10

Summary

Summary ........................................................................................................................................................................... 2

INTRODUCTION OF EM 5.7 & SPORT OWNER’S MANUAL................................................................................................ 4

AFTER THE FIRST USE ........................................................................................................................................................ 4

1. GENERAL CHARACTERISTICS ..................................................................................................................................... 5

2. WASHING .................................................................................................................................................................. 6

3. REAR SUSPENSION EMSport ..................................................................................................................................... 7

HYDRAULIC SETTING ..................................................................................................................................................... 7

SPRING PRELOAD SETTING............................................................................................................................................ 7

4. FORKS EMSport......................................................................................................................................................... 8

FORKS OIL CHANGE........................................................................................................................................................... 8

OIL CHANGEMENT OF HYDRAULIC FORK (RIGHT) ............................................................................................................ 9

OIL SEAL CHANGE RIGHT SIDE.........................................................................................................................................11

OIL CHANGEMENT OF SPRING FORK (LEFT)....................................................................................................................14

OIL SEAL CHANGE LEFT SIDE ...........................................................................................................................................17

MAINTENANCE DUST SEAL .............................................................................................................................................20

5. REAR SUSPENSION EM5.7....................................................................................................................................... 21

HYDRAULIC SETTING ................................................................................................................................................... 21

SETTING OF THE SPRING PRELOAD.............................................................................................................................21

6. FORK EM5.7.............................................................................................................................................................22

FORK OIL CHANGE.......................................................................................................................................................22

7. CHAIN ......................................................................................................................................................................23

CHAIN TENSION:..........................................................................................................................................................23

8. ELS LEVER ................................................................................................................................................................ 24

(ELECTRONICS LEVER SWITCH) .......................................................................................................................................24

9. FOOTREST................................................................................................................................................................ 25

Footrests Positions......................................................................................................................................................25

10. THROTTLE............................................................................................................................................................26

THROTTLE ADJUSTMENT.............................................................................................................................................26

11. REAR AND FRONT BRAKE .................................................................................................................................... 28

FRONT BRAKE.............................................................................................................................................................. 28

EM-TL01-J OWNER’S MANUAL 2014

REAR BRAKE ................................................................................................................................................................28

CHANGEMENT OF REAR AND FRONT BRAKE FLUID....................................................................................................30

CHANGEMENT OF BRAKE PAD .................................................................................................................................... 31

FRONT BRAKE..........................................................................................................................................................31

REAR BRAKE ............................................................................................................................................................ 31

12. LOWER PART OF REAR SUSPENSION................................................................................................................... 32

13. TRANSMISSION ...................................................................................................................................................32

14. TIRES....................................................................................................................................................................33

Tires dimensions : ....................................................................................................................................................... 33

Tires pressure according to the use:........................................................................................................................... 33

15. MAIN WIRING......................................................................................................................................................34

16. CHANGING BULBS ............................................................................................................................................... 35

EM HOMOLOGATED.................................................................................................................................................... 35

Indicators bulbs.......................................................................................................................................................35

Position lights bulbs ................................................................................................................................................ 35

Head light bulb........................................................................................................................................................36

Rear bulb................................................................................................................................................................. 36

17. FUSES...................................................................................................................................................................36

18. SPEEDOMETERS SETTING.................................................................................................................................... 37

BUTTON OPERATIONS.................................................................................................................................................37

19. MOTUL PRODUCTS.............................................................................................................................................. 38

20. HOMOLOGATED MOTORCYCLE ..........................................................................................................................38

21. MAINTENANCE TABLE.........................................................................................................................................39

22. CONTROLLER –LED CODES ................................................................................................................................. 40

Green LED Codes............................................................................................................................................................. 40

Red LED Codes ................................................................................................................................................................ 41

23. TIGHTENING TORQUE ......................................................................................................................................... 42

24. MOTORCYCLE STORAGE...................................................................................................................................... 43

MOTORCYCLE STORAGE:............................................................................................................................................. 43

BATTERY STORAGE:..................................................................................................................................................... 43

25. ELECTRICAL WIRING SCHEMA OF HOMOLOGATED MOTORCYCLE ....................................................................44

26. SCHEMA HOMOLOGATED ELECTRIC WIRING ..................................................................................................... 45

27. MAIN ELECTRICAL WIRING..................................................................................................................................46

28. BREAKDOWN DIAGNOSIS....................................................................................................................................47

EM-TL01-J OWNER’S MANUAL 2014

INTRODUCTION OF EM 5.7 & SPORT

OWNER’S MANUAL

This document must be read carefully, to avoid premature ageing of the motorcycle

This manual is composed of all elements of the motorcycle with their setting and maintenance. These

elements allow good use and secure of the motorcycle.

Data, specifications, and illustrations of the manual do not rendered liable ELECTRIC-MOTION, which have

the right to modify and improve their models, at any time without notice

AFTER THE FIRST USE

When the motorcycle carried out its first hours of driving , for your security and the good working of the EM, do not

forget to check the following elements:

Tightening of brake discs front and Rear;

Tightening of the crown;

Tightening of wheel spokes front and rear;

Chain tension;

Tightening transmission unit;

Tightening of swingarm;

Checking of steering wear clearance.

EM-TL01-J OWNER’S MANUAL 2014

1. GENERAL CHARACTERISTICS

POWER TRAIN

ENGINE

BRUSHLESS DC

POWER

5Kw Nominal / 10Kw Max

TORQUE

16 Nm nominal (peak 20 Nm)

COOLING SYSTEM

Air cooled

MAP

(4) : Novice ; Trek ; Wet Trial; Dry Trial

PRIMARY DRIVE

Toothed Belt

SECONDARY DRIVE

Chain

MAXIMUM SPEED

Approximately 50 km/h

TIME RANGE

Approximately 60 à 160 min

BATTERY

Lithium polymere 48V / 25Ah

CHARGING TIME

EM 5.7 : Approximatelty 130 min to reach 100%

EM SPORT : approximately 110 min to reach 100%

CHASSIS

FRAME

Perimeter

FORK

EM 5.7 : Ollé hydraulic R16V Ø 40mm

175 mm travel

EM SPORT : TECH

REAR SUSPENSION

EM 5.7 : Sytème à biellette Ollé R16V

170mm de débattement

BRAKE

FRONT : Hydraulic 4 Pistons

Floating disc Ø 182 mm

REAR : Hydraulic 2 Pistons

Fixed disc Ø 150 mm

RIMS

MORAD Tubeless

FRONT : 1.6 x 21’’

REAR : 2.15 x 18’’

WEIGHT & MEASURES

WEIGHT

EM 5.7 :72 kg

EM SPORT : 70 kg

SADDLE HEIGHT

680 mm

GROUND CLEARANCE

290 mm

WHEELBASE

1338 mm

LENGTH

2140 mm

HEIGHT

1159 mm

EM-TL01-J OWNER’S MANUAL 2014

EM SPORT OPTIONS

FORKS

TECH STD

CROWN

HAASE Low friction

CHAIN

D .I.D low friction

COVERING

Wheels protection stickers

Carbon design on swingarm & forck protection

Handle bar ends

CHARGER

15A (Full charge 100% : around 110 min)

2. WASHING

The utilization of high pressure machine is not advice, because it is possible to damage the stickers or other

components (electric components, battery, rolling, axes …).

The water-jet must be at 40 cm from the motorcycle to avoid damaging it, and it must be careful with the

delicate elements.

EM-TL01-J OWNER’S MANUAL 2014

3. REAR SUSPENSION EMSport

HYDRAULIC SETTING

Table 1 : Hydraulic Setting

It is better to start to close the hydraulic screwing the screw to the stop and to unscrew to the required position.

Factory setting: 10 notches.

SPRING PRELOAD SETTING

Rear suspension becomes accessible to lifting the rubber wheel arch, behind the rear wheel.

The preload setting can be modified screwing and unscrewing the grooved nut.

This grooved nut is camp with the clamping nut.

Factory setting: The length of the spring is 122mm.

HARD

MIDDLE

SUPPLE

Number

of notchs

0 –7

7 –14

14 - 20

Figure 2 : Réglage hydraulique amortisseur

The setting is accessible from the right of the

motorcycle on the top of the suspension with

Allen key 4 mm.

20 notches exist to adjust the hydraulic system.

Grooved nut

Clamping

screw

Figure 4 : Spring preload Setting

Figure 3 : Clamping screw

Figure 1 : Hydraulic setting

EM-TL01-J OWNER’S MANUAL 2014

4. FORKS EMSport

Tableau 2 : hydraulic setting

The calibration of the spring can be modified with Allen key 6 mm.

11 turns exist to adjust the calibration of the spring.

Factory setting: 6 turns.

FORKS OIL CHANGE

Oil change intervals recommended are the following:

After the 50 first hours

Every 6 months

VIf the intervals of oil change are not respected, the specifications of the fork could be deteriorated. Moreover

the thickening of oil itself which can lead to oil leaks from the seal.

To change oil of the fork:

- Clean the fork;

- Protect the surface of the inner tubes and clamp it in vise, as you can see in the following picture.

VTighten the vise moderately in order not distorted the inner tube.

HARD

MIDDLE

SUPPLE

Number of

notches

0 –11

11 –22

22 - 33

Figure 5 : Setting of calibration of the spring

HARD

MIDDLE

SUPPLE

Number of

notches

0 –4

4 –7

7-11

Figure 6 : Réglage fourche

Hydraulic setting

Calibration of the

spring

The fork is composed of:

- Fork leg with spring;

- Fork leg with hydraulic system.

The hydraulic setting can be modified on the top of the

fork with a plate screwdriver.

33 notches exist to adjust hydraulic.

It is better to start to close the hydraulic screwing the

screw to the stop and to unscrew to the required position.

Factory setting: 16 notches.

EM-TL01-J OWNER’S MANUAL 2014

OIL CHANGEMENT OF HYDRAULIC FORK (RIGHT)

Unscrew entirely the cap to the fork

with key 17 mm.

Remove the cap « A » in order to access

the nut « B ».

Unscrew with key 14 mm the nut « B », holding

the cap “A”

Keep in position the nut « B » with the stem

« E » to avoid the spilling of it.

Flow the oil in container. To flow all the oil pump

with the stem “E”.

VCollect the oil to bring in a recycling center to

reduce the environmental impact.

Position the fork in vertical position

and pour 280 mL of new oil.

Oil type: OJ 01 (SAE 5)

Use the stem to pump, to fill the fork.

EM-TL01-J OWNER’S MANUAL 2014



In vertical position, compress entirely

the fork « F » and the stem “E”, to the end

of the stroke.

❻Complete the topping out of oil: Bring the oil level suitable 55 mm from the top edge of the tube

❼Screw entirely the cap to the stem

« E ».

Hold the cap « A » and screw the nut

« B » with a tightening torque of 14.7Nm.

With key 17 mm, screw the cap in the

fork tube with a tightening torque between

11.7 and 13.7 Nm.

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