EIUK PGS 700 User manual
Rel. 20180623
Operang Manual
Hydraulic pressure test pump
for generang calibraon pressure
up to 10,150 psi or up to 14,500 psi
PGS 700 PGS 1000
MANUAL
Pressure Test Pumps PGS 700 / PGS 1000
EiUK Eurotron Instruments (UK) Ltd. • Royal Oak Ind. Estate - Unit 18 Ausn Way • Daventry NN11 8QY (Northants) • UK
Tel. +44 1327 871044 • Fax +44 1327 301255 • order[email protected] • www.eurotron-uk.com
1
MANUAL Pressure Test Pumps PGS 700 / PGS 1000
EiUK Eurotron Instruments (UK) Ltd. • Royal Oak Ind. Estate - Unit 18 Ausn Way • Daventry NN11 8QY (Northants) • UK
Tel. +44 1327 871044 • Fax +44 1327 301255 • order[email protected] • www.eurotron-uk.com
2
Page
1. General informaon 3
2. Safety 4
2.1 Intended use 4
2.2 Personnel qualificaon 5
2.3 Personal protecve equipment (P.P.E.) 5
2.4 Special hazards 6
2.4.1 Mineral oil health and safety informaon 6
2.4.2 Other liquids 7
2.5 Labelling, safety marks 7
3. Specificaon 7
3.1 Operang controls 8
3.2 Operang fluids to be used 9
4. Design and funcon 9
4.1 Descripon 9
4.2 Scope of delivery 9
5. Transport, packaging and storage 10
5.1 Transport 10
5.2 Packaging 10
5.3 Storage 10
6. Commissioning, operaon 10
6.1 Unpacking the hydraulic pressure test pump 10
6.2 Environmental requirement 11
6.3 Inial operaon 11
6.3.1 Mounng of unit under test and reference instrument 11
6.3.2 Filling the reservoir of the pressure test pump 11
6.4 Operaon (pressure generaon) 12
6.5 Cleaning gauges 13
7. Maintenance and cleaning 14
7.1 Periodic maintenance 14
7.2 Maintenance (using the maintenance kit LPP-H-WARTUNG) 14
7.3 Cleaing 15
8. Faults 15
9. Return and disposal 16
MANUAL
Pressure Test Pumps PGS 700 / PGS 1000
EiUK Eurotron Instruments (UK) Ltd. • Royal Oak Ind. Estate - Unit 18 Ausn Way • Daventry NN11 8QY (Northants) • UK
Tel. +44 1327 871044 • Fax +44 1327 301255 • order[email protected] • www.eurotron-uk.com
3
free operaon.
Points out useful ps, recommendaons and informaon for efficient and trouble-
Informaon
to the equipment or environment, if not avoided.
Indicates a potenally dangerous situaon that can result in light injuries or damage
CAUTION!
if not avoided.
Indicates a potenally dangerous situaon that can result in serious injury or death,
WARNING!
Explanaon of symbols
Subject to technical modificaons.
The manufacturer‘s liability is void in the case of any damage caused by using the product contrary
to its intended use, non-compliance with these operang instrucons, assignment of insufficiently
qualified personnel or unauthorised modificaons to the instrument.
Skilled personnel must have carefully read and understood this operang instrucons prior to
beginning of work.
This operang instrucons are part of the product and must be kept in the immediate vicinity of
the instrument and readily accessible to skilled personnel at any me.
The general terms and condions contained in the sales documentaon shall apply.
Observe the relevant local accident prevenon regulaons and general safety regulaons for the
instrument‘s range of use.
These operang instrucons contain important informaon on handling the instrument. Working
safely requires that all safety instrucons and work instrucons are observed.
All components are subject to stringent quality and environmental criteria during producon. Our
management systems are cerfied to ISO 9001.
The hydraulic pressure test pumps PGS 700 and PGS 1000 described in this operang instrucons
has been designed and manufactured using state-of-the-art technology.
1. General informaon
MANUAL Pressure Test Pumps PGS 700 / PGS 1000
EiUK Eurotron Instruments (UK) Ltd. • Royal Oak Ind. Estate - Unit 18 Ausn Way • Daventry NN11 8QY (Northants) • UK
Tel. +44 1327 871044 • Fax +44 1327 301255 • order[email protected] • www.eurotron-uk.com
4
in order to ensure that its accuracy is maintained.
The pressure test pumps PGS 700 and PGS 1000 have been designed and built solely for the
intended use described here, and may only be used accordingly.
instrument used. The reference measuring instrument should be regularly calibrated
pressure test pump system is only as accurate as the reference measuring
measuring instrument and pressure transmier with electrical output. The hydraulic
any pressure measuring instrument, such as: pressure gauge, electrical pressure
The term „reference measuring instrument“ in these operang instrucons refers to
The pressure test pump enables rapid filling of the test system and pressure generaon up to 700
resp. 1,000 bar. The fine adjustment valve enables fine pressure adjustment.
The hydraulic pressure pressure test pump features two connecons, for the test item and
reference measuring instrument. If one connects the test item and a sufficiently accurate
reference instrument to the pressure test pump, on actuang the pump, the same pressure will
act on both instruments. By comparison of the two measured values at any given pressure value,
a check of the accuracy and/or adjustment of the pressure measuring instrument under test can
be carried out.
Pressure test pumps serve as pressure generators for the tesng, adjustment and calibraon of
mechanical and electronic pressure measuring instruments through comparave measurements.
These pressure tests can take place in the laboratory or workshop, or on site at the measuring
point.
2.1 Intended use
operang instrucons.
Further important safety instrucons can be found in the individual chapters of these
Non-observance can result in serious injury and/or damage to the equipment.
WARNING!
Before installaon, commissioning and operaon, ensure that the approbriate hydraulic
pressure test pump has been selected in terms of pressure range, design
2. Safety
and specific measuring condions.
MANUAL
Pressure Test Pumps PGS 700 / PGS 1000
EiUK Eurotron Instruments (UK) Ltd. • Royal Oak Ind. Estate - Unit 18 Ausn Way • Daventry NN11 8QY (Northants) • UK
Tel. +44 1327 871044 • Fax +44 1327 301255 • order[email protected] • www.eurotron-uk.com
5
2.2 Personnel qualificaon
If the instrument is transported from a cold into a warm environment, the formaon of
condensaon may result in instrument malfuncon. Before pung it back into operaon, wait for
the instrument temperature and the room temperature to equalise.
Handle mechanical precision precision instruments with the required care (protect from humidity,
impacts, strong magnec fields, stac electricity and extreme temperatures, do not insert any
objects into the instrument or its openings).
The technical specificaons contained in these operang instrucons must be observed. Improper
handling or operaon of the instrument outside of its technical specificaons requires the
instrument to be taken out of service immediately and inspected by an authorised EiUK service
engineer.
WARNING!
Risk of injury should qualificaon be insufficient! Improper handling can result in
considerable injury and damage to the equipment.
by skilled personnel who have the qualificaons described below.
• The acvies described in these operang instrucons may only be carried out
• Keep unqualified personnel away from hazardous areas.
Skilled personnel
Skilled personnel are understood to be personnel who, based on their technical training,
knowledge of measurement and control technology and on their experience and knowledge of
country-specific regulaons, current standards and direcves, are capable of carrying out the work
described and independently recognising poteal hazards.
Special operang condions require further appropriate knowledge, e.g. of aggressive media.
2.3 Personal protecve equipment (P.P.E.)
The personal protecve equipment is designed to protect the skilled personnel from hazards that
could impair their safety or health during work. When carrying out the various tasks on and with
the instrument, the skilled personnel must wear personal protecve equipment.
Follow the instrucons, displayed in the work area, regarding personal protecve equipment!
MANUAL Pressure Test Pumps PGS 700 / PGS 1000
EiUK Eurotron Instruments (UK) Ltd. • Royal Oak Ind. Estate - Unit 18 Ausn Way • Daventry NN11 8QY (Northants) • UK
Tel. +44 1327 871044 • Fax +44 1327 301255 • order[email protected] • www.eurotron-uk.com
6
The required personal protecve equipment must be provided by the operang company.
Wear safety goggles!
Protect eyes from flying parcles and liquid splashes.
2.4 Special hazards
WARNING!
To ensure safe working on the instrument, the operang company must ensure
• that suitable first-aid equipment is available and aid is provided whenever required.
• that the operang personnel are regularly instructed in all topics regarding work
safety, first aid and environmental protecon and knows the operang instrucons
and, in parcular, the safety instrucons contained therein.
Residual media on the hydraulic pressure comparison test pump can result in a risk to
WARNING!
Threshold limit value: 5 mg/m³
2.4.1 Mineral oil health and safety informaon
Descripon of the hydraulic fluid based on mineral oil „PGS-FLUID“:
Closed flash point: greater than 120°C
Fire exnguishing media: CO2/dry chemical foam or water fog
Storage: not above 30°C
Spillage: Soak with absorbent clay or proprietary absorbent
Waste disposal: Burn or dump in approved arrea.
EiUK Eurotron Instruments UK provide hydraulic mineral oil in containers up to 1 l, labelled „PGS-
FLUID“, for use up to 4,000 bar in pressure test pumps. It is no more hazardous than other
common lubricang oils.
Oral LD 50: 15 g per kg body weight
It is the nature of the way in which this equipment is used, that there could be frequent and/or
prolonged skin contact; in a few individuals this could give rise to skin irritaon (Keratosis or
Dermas). The use of an effecve barrier cream and/or protecve gloves will greatly reduce
this possibility.
persons, the environment and the equipment. Take sufficient precauonary measures.
MANUAL
Pressure Test Pumps PGS 700 / PGS 1000
EiUK Eurotron Instruments (UK) Ltd. • Royal Oak Ind. Estate - Unit 18 Ausn Way • Daventry NN11 8QY (Northants) • UK
Tel. +44 1327 871044 • Fax +44 1327 301255 • order[email protected] • www.eurotron-uk.com
7
(Version PGS 700: MINIMESS 1620 test hose with 1/4" BSP female thread at open end,
1/4" BSP female rotang, with O-Ring, at the open end of the supplied test hose.
Pressure port for unit under test:
Pressure port for reference pressure instrument:
1/2" BSP female rotang swivel nut, with O-ring, at the top of the pump. (Aer dismounng of this
swivel nut using a Allen key, the 3/8" BSP female thread can be used.)
3. Specificaons
Instruments bearing this mark comply with the relevant European direcves.
CE, Communauté Européenne
The type label shows, that these operang instrucons have to be read before usage of this device.
Furthermore, model name and pressure range are printed on the type label. The serial number is
stamped on the boom side of the pump‘s body..
2.5 Labelling, safety marks
The pressure test pumps PGS 700 and PGS 1000 may also be operated with clean deslled water.
In this case, the pump must be emptyed aer each usage. We recommend deslled water as used
for steam iron plates (NOT perfumed!) or for car baeries.
2.4.2 Other liquids
Emergency treatment of acute effects:
Aspiraon: Send to hospital immediately.
Inhalaon: Remove to fresh air, if nausea persists seek medical aenon.
Skin contact: Where skin rashes or other abnormalies occur as a result of prolonged or repeated
contact, medical advice should be obtained as soon as possible.
On request, the model PGS 1000 is also available in a version suitable for SKYDROL or break fluids.
This version is marked by „-S“ in the serial number stamped on the boom side of the pump‘s
body. The SKYDROL version may NOT be used with water or mineral oil based hydraulic fluids.
Eye contact: Wash with copious amounts of water for at least 10 minutes. If irritaon results or
persists, obtein medical advice.
Reservoir: >200 cm³, can be refilled during pump operaon,
Ingeson: Do not induce voming. Administer 250 ml milk or olive oil. The main hazard following
accidental ingeson is aspiraon of liquid into lungs.
Version PGS 1000: high pressure hose)
with drain screw (for 4 mm allen key) for dumping of the operaon fluid
Pressure adjustment: handles, volume fine adjustment valve and pressure release valve
Volume per stroke: priming pressure 81.6 mm³, high pressure 21 mm³
Dimension: approx. 270 x 160 x 120 mm (without test hose)
Weight: approx. 1.3 kg (without test hose)
MANUAL Pressure Test Pumps PGS 700 / PGS 1000
EiUK Eurotron Instruments (UK) Ltd. • Royal Oak Ind. Estate - Unit 18 Ausn Way • Daventry NN11 8QY (Northants) • UK
Tel. +44 1327 871044 • Fax +44 1327 301255 • or[email protected]om • www.eurotron-uk.com
8
3.1 Operang controls
(1) Pump handles
(2) Toggle „priming pressure“ / „high pressure“
(3) Reservoir
(4) Test hose (with connecon for unit under test)
(5) Pressure release valve
(6) Pressure port for reference pressure instrument (1/2" BSP female rotang swivel nut)
(7) Fine pressure (valume) adjustment valve
(8) Filling plug for filling and emptying the reservoir with operaon fluid
(9) Drain screw (for dumping the operaon fluid) M5 x 6 with O-ring 4 x 2
For opening, an allen-key (4 mm) is needed. Max. torque 15 Nm.
When using thread adapters, the thread adapters has to be connected pressure ght
to the test item first.
Aer that the test item with mounted adapters can be inserted into the test
connecon and can be oriented.
(4)
(5)
(8)
(7)
(6)
(3)
(2)
(1)
Boom view
(9)
MANUAL
Pressure Test Pumps PGS 700 / PGS 1000
EiUK Eurotron Instruments (UK) Ltd. • Royal Oak Ind. Estate - Unit 18 Ausn Way • Daventry NN11 8QY (Northants) • UK
Tel. +44 1327 871044 • Fax +44 1327 301255 • order[email protected] • www.eurotron-uk.com
9
3.2 Operang fluids to be used
The pressure test pumps are suitable for:
• Hydraulic fluids based on mineral oil.
(We recommend our oil order-code .)PGS-FLUID
• Deslled water
(We recommend deslled water like used for steam iron plates, NOT perfumed or car
baeries.)
If used with water:
- Aer each usage, the instrument has to be emped and let dryed out.
(Drain screw at the boom of the reservoir.)
- As soon as first cloudiness, parcles or dirt become visible: change the fluid (water).
The special model suitable for SKYDROL (“S“ added at serial number) is suitable for Skydrol and
break fluids only (NOT for water or mineral oil).
Change the operang fluid as soon as cloudiness, parcles or dirt become visible
in the reservoir!
War safety goggles!
Protect eyes from flying parcles and liquid splashes.
4. Design and funcon
4.1 Descripon
The hydraulic pressure test pumps PGS 700 and PGS 1000 features opmal characteriscs for use
in the laboratory, as well as the ruggedness needed for industrial applicaons. They are suitable
for pressure generaon up to 700 bar resp. 1,000 bar.
Unit under test is connected to the open end of the test hose, the reference pressure instrument
to the top of the pressure test pump.
4.2 Scope of delivery
• Operang instrucons in English language
• Pressure test pump
Cross-check scope of delivery with delivery note.
MANUAL Pressure Test Pumps PGS 700 / PGS 1000
EiUK Eurotron Instruments (UK) Ltd. • Royal Oak Ind. Estate - Unit 18 Ausn Way • Daventry NN11 8QY (Northants) • UK
Tel. +44 1327 871044 • Fax +44 1327 301255 • or[email protected]om • www.eurotron-uk.com
10
As soon as possible aer delivery open the packaging of the hydraulic pressure test pump and
check that you have all the items detailled in the packing list (see chapter 4.2 „Scope of delivery“).
As you are unpacking the items, examine them for signs of damage or breaking during transit.
6.1 Unpacking the hydraulic pressure test pump
Store the hydraulic pressure test pump in its original packaging in a locaon that fullfills the
condions listed above. If the original packaging is not available, pack and store the instrument as
described below:
6. Commissioning, operaon
WARNING!
If any items are missing get in touch immediately with EiUK Eurotron Instruments (UK) Ltd. to
inform us of the shortage.
Never apply external pressure to the pressure test pump.
Never connect to an external pressure source.
desiccant, inside the packaging.
3. If shored for a prolonged period of me (more than 30 days), place a bag, containing a
1. Wrap the instrument in an anstac plasc film.
2. Place the instrument, along with shock-absorbent material, in the packaging.
• Direct sunlight or proximity to hot objects
• Soot, vapour, dust and corrosive gases
Check the pressure test pump for any damage that may have been caused by transport.
5.2 Packaging
5.1 Transport
Obvious damage must be reported immediately.
Do not remove packaging unl just before usage.
5. Transport, packaging and storage
• Humidity: 35...85% relave humidity
• Mechanical vibraon, mechanical shock (pung it down hard)
Keep the packaging as it will provide opmum protecon during transport (e.g. change in usage
site, sending for repair).
• Storage temperature: -10...+50°C
Permissible condions at the place of storage:
5.3 Storage
Avoid exposure to the following factors:
• Corrosive liquids
• Potenally explosive environments, flammable atmospheres
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