Edge EDGE30 Installation instructions
Original Instruction Manual
MODELS:
EDGE30, EDGE2440, EDGE40, EDGE2460, EDGE60, EDGE3860
INSTALLATION & OPERATING
MANUAL
FOR DOMESTIC AND STANDARD EXPORT OVENS
RETAIN THIS MANUAL FOR FUTURE REFERENCE
TO BE SERVICED BY AUTHORIZED PERSONS ONLY
MF&B RESTAURANT SYSTEMS, INC.
133 ICMI ROAD
DUNBAR, PA 15431
1-888-480-EDGE
P: (724) 628-3050
F: (724) 626-0247
WWW.EDGEOVENS.COM
Revision 2.1, July 12, 2016
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860
Installation and Operating Manual
Original Instruction Manual ii Rev 2.1 July 12, 2016
SAFETY INFORMATION
The purchaser of this gas appliance has the responsibility to post in a prominent
location instruction to be followed in the event the user smells gas. This
information shall be obtained by consulting the local gas supplier.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors or liquids in the vicinity
of this or any other appliance.
WARNING
Improper installation, adjustment, alteration, servicing or maintenance can result
in property damage, injury, or death. Read this entire manual and ensure that you
thoroughly understand all instructions before installing, operating, or servicing
this equipment.
WARNING
Keep the appliance free and clear of combustibles.
WARNING
Do not obstruct the flow of combustion or ventilation air to and from the oven.
There should never be any obstructions on or around the oven that could hamper
the flow of combustion or ventilation air to or from the oven. Any changes to the
area where the oven is installed must not affect the combustion or ventilation air
to and from the oven.
IMPORTANT
Retain all shipping materials until you are certain that the oven has not been
damaged (either externally or internally) during shipment. Thoroughly inspect
the oven on receipt for both external and internal damage. It is solely the
customer's responsibility to report any shipping damage to the freight company.
NOTICE
Oven installation, including electrical and natural gas connections, oven
placement, and ventilation must comply with all applicable national and local
codes. National and local codes supersede the recommendations, requirements,
and guidelines contained in the manual.
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860
Installation and Operating Manual
Original Instruction Manual iii Rev 2.1 July 12, 2016
NOTICE
The purchaser of this equipment is required to prominently post instructions to
be followed should the user smell natural gas. This information shall be obtained
from the local natural gas supplier.
NOTICE
Installing any part(s) not provided by the Edge oven OEM shall void the warranty
and release the OEM from any and all liabilities.
NOTICE
The oven electrical wiring diagram is located inside the control compartment.
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860
Installation and Operating Manual
Original Instruction Manual iv Rev 2.1 July 12, 2016
Table of Contents
Section Page
OVEN COMPONENTS ........................................................................................................................... 1
Installation Instructions ............................................................................................................................. 7
Installation Instructions – Finger Assemblies ......................................................................................... 10
A. Housing ....................................................................................................................................... 10
B. Inner Culminating Panel (multiple options) ................................................................................ 10
C. Outer Cover ................................................................................................................................. 10
Installation Instructions – End Plugs ...................................................................................................... 12
Installation Instructions – Conveyor ....................................................................................................... 13
Installation Instructions – Final Connections .......................................................................................... 15
SPECIFICATIONS EDGE30 ................................................................................................................. 17
Minimum Clearances: ............................................................................................................................. 17
Dimensions: ............................................................................................................................................ 17
Electrical Specifications: ........................................................................................................................ 17
Shipping Weight ..................................................................................................................................... 17
Gas Supply Specifications ...................................................................................................................... 18
Modulating Burner .................................................................................................................................. 18
SPECIFICATIONS EDGE2440 ............................................................................................................. 19
Minimum Clearances: ............................................................................................................................. 19
Dimensions: ............................................................................................................................................ 19
Electrical Specifications: ........................................................................................................................ 19
Shipping Weight ..................................................................................................................................... 19
Gas Supply Specifications ...................................................................................................................... 20
Modulating Burner .................................................................................................................................. 20
SPECIFICATIONS EDGE40 ................................................................................................................. 21
Minimum Clearances: ............................................................................................................................. 21
Dimensions: ............................................................................................................................................ 21
Electrical Specifications: ........................................................................................................................ 21
Shipping Weight ..................................................................................................................................... 21
Gas Supply Specifications ...................................................................................................................... 22
Modulating Burner .................................................................................................................................. 22
SPECIFICATIONS EDGE2460 ............................................................................................................. 23
Minimum Clearances: ............................................................................................................................. 23
Dimensions: ............................................................................................................................................ 23
Electrical Specifications: ........................................................................................................................ 23
Shipping Weight ..................................................................................................................................... 23
Gas Supply Specifications ...................................................................................................................... 24
Modulating Burner .................................................................................................................................. 24
SPECIFICATIONS EDGE60 ................................................................................................................. 25
Minimum Clearances: ............................................................................................................................. 25
Dimensions: ............................................................................................................................................ 25
Electrical Specifications: ........................................................................................................................ 25
Shipping Weight ..................................................................................................................................... 25
Gas Supply Specifications ...................................................................................................................... 26
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860
Installation and Operating Manual
Original Instruction Manual v Rev 2.1 July 12, 2016
Modulating Burner .................................................................................................................................. 26
SPECIFICATIONS EDGE3860 ............................................................................................................. 27
Minimum Clearances: ............................................................................................................................. 27
Dimensions: ............................................................................................................................................ 27
Electrical Specifications: ........................................................................................................................ 27
Shipping Weight ..................................................................................................................................... 27
Gas Supply Specifications ...................................................................................................................... 28
Modulating Burner .................................................................................................................................. 28
EDGE30 -CUTSHEET ........................................................................................................................... 29
EDGE2440-CUTSHEET ........................................................................................................................ 30
EDGE40-CUTSHEET ............................................................................................................................ 31
EDGE2460-CUTSHEET ........................................................................................................................ 32
EDGE60-CUTSHEET ............................................................................................................................ 33
EDGE3860-CUTSHEET ........................................................................................................................ 34
Maintenance .................................................................................................................................... 36
Daily Maintenance ................................................................................................................................ 37
Monthly Maintenance ........................................................................................................................... 37
Quarterly Maintenance ........................................................................................................................ 37
Annual Maintenance (Service Technician) ....................................................................................... 38
EDGE OVEN WARRANTY POLICY & PROCEDURE ...................................................................... 39
APPENDIX “A” ..................................................................................................................................... 42
COMPANY INFORMATION ................................................................................................................ 44
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860
Installation and Operating Manual
Original Instruction Manual 1 Rev 2.1 July 12, 2016
OVEN COMPONENTS
1. Control Can Assembly: Houses the operating controls for the oven and the natural
gas control devices and burner.
2. End Plug, Upper: Closes off the top half of the bake chamber, above the conveyor
belt.
3. End Plug, Lower: Closes off the bottom half of the bake chamber, below the
conveyor belt.
4. Conveyor Belt: Runs horizontally through the bake chamber; caries the product
through the oven.
5. Oven Base: Supports and insulates the bottom of the oven.
6. Oven Lid: Mounts to the top of the oven, finishes off the oven stack and covers the
oven insulation.
7. Half-Bake Window: Opens to allow the product to be placed half way through oven
(half bake time).
8. Crumb Pan: Located under both the entrance and exit of the conveyor belt, catches
debris that falls through the conveyor belt.
9. Back Assembly: Closes off the back of the bake chamber.
10. Plenum Assembly: Houses the hot air blower motor and fan, and thermocouples to
monitor hot air temperature.
11. Oven Bottom: Mounts to the top of the oven base, seals off the stack and covers
the oven insulation.
12. Oven Legs: Used with single- and double-stack configurations to raise lower oven
to convenient working heights.
13. Oven Casters: Used on all oven configurations to allow moving the oven for
installation and servicing.
14. Restraining Device: Secures the oven base to the wall to avoid damage to gas and
electrical connections.
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860
Installation and Operating Manual
Original Instruction Manual 2 Rev 2.1 July 12, 2016
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860
Installation and Operating Manual
Original Instruction Manual 3 Rev 2.1 July 12, 2016
OVEN CONTROLS
Digital Speed Control: Sets the product baking time (conveyor speed) of the oven
between 3:00 to 30:00 minutes (MM:SS format). Pressing the up arrow (▲) key
increases the baking time, and pressing the down arrow (▼) decreases the baking time.
Figure 1: Digital Speed Control
Digital Temperature Control: Sets the oven temperature from 350˚ to 600 °F as
desired for the product being baked. Pressing the up arrow (▲) key increases the
baking temperature, and pressing the down arrow (▼) decreases the baking
temperature. The upper display shows the actual oven temperature, and the lower
display shows the oven temperature setting. ( ) allows selection and adjustment of a
second temperature set point. ( ) will momentarily display the valve ouptut in %, and
the set point 1 & 2 values.
Figure 2: Digital Temperature Control
NOTE
Both the speed and temperature controls are preset at the factory. Contact an
authorized service agent or MF&B Restaurant Systems, Inc., for further information on
these controls and their factory settings.
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860
Installation and Operating Manual
Original Instruction Manual 4 Rev 2.1 July 12, 2016
OVEN START-UP AND SHUTDOWN
WARNING
This appliance is equipped with a three-prong (grounding) plug and
must be connected to a properly grounded three-prong receptacle.
This is to protect you from a possible shock hazard.
DO NOT remove the grounding prong from this plug, or use any form
of adapter to plug the appliance into a standard two-prong receptacle.
OVEN START-UP
1. Turn on the OVEN FAN switch.
2. Set the TEMPERATURE CONTROL to the desired baking temperature.
3. Turn on the BURNER switch.
4. If the burner does not light within a few seconds, turn off the BURNER switch,
wait five minutes, and then return the BURNER switch to on.
5. Turn on the OVEN CONVEYOR.
6. Set the CONVEYOR SPEED control to the desired baking time.
7. Preheat the oven for 15 minutes before baking any product.
OVEN SHUTDOWN
1. Turn off the CONVEYOR switch.
2. Turn off the BURNER switch.
3. Turn off the OVEN FAN switch.
NOTE
In case of a power failure or interruption, turn all oven control switches to off and
remove all product from the oven. When power is restored, follow the instructions
above to re-start the oven.
NOTE
Oven is equipped with a cool down circuit. Oven fan will continue to operate until oven
temperature reaches 225˚F.
EDGE30 / EDGE2440 / EDGE40 / EDGE2460 / EDGE60 / EDGE3860
Installation and Operating Manual
Original Instruction Manual 5 Rev 2.1 July 12, 2016
OVEN VENTILATION
IMPORTANT
This oven must be installed under a ventilation hood. The ventilation hood must
be installed in accordance with the Standard for Ventilation Control and Fire
Protection of Commercial Cooking Operations, NFPA 96.
IMPORTANT
Gas ovens must have a mechanically driven ventilation system.
All local, national, or international codes must be followed when installing the
ventilation system for this appliance.
All local, national, or international codes supersede any recommendations
found in this manual.
Proper ventilation of this oven is the sole responsibility of the purchaser.
VENTILATION RECOMMENDATIONS
In some areas, code requires the installation of fire suppression equipment. This
equipment may not be mounted directly to the oven. Such mounting restricts
oven movement for service and may void the oven certification.
Canopy style hoods should extend beyond each end of the belt and the front of
the oven by no less than (6) inches.
The ventilation system must be vented outdoors and away from any entrance or
air intake vent.
Proper balance of exhaust and make-up air is critical in the design of a properly
functioning hood system.
Consult your hood manufacturer or ventilation engineer for proper hood sizing
(minimum CFM rating).
This manual suits for next models
5
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