Edelbrock 5724 User manual

Brochure #63-0360

Rev. 2/07 - DA/mc

Page 1 of 2

Catalog #5724

Edelbrock Cat-Back Exhaust System

For 2001-2006 Tahoe/Yukon

4-Door, 4.8L & 5.3L V8, 2 & 4 WD

Catalog #5724

INSTALLATION INSTRUCTIONS

Please study these instructions carefully before installing your new Cat-back Exhaust System. If you have any questions,

contact our Technical Hotline at: 1-800-416-8628 , 7am - 5pm, Monday-Friday, Pacific Standard Time or e-mail us at

[email protected].

Suggested Tools for Installation:

❑3/8" ratchet set with SAE and metric sockets

❑9/16” & 15mm wrench

❑Jackstands and jack

❑Liquid penetrant and rubber lubricant

DISASSEMBLY

1. Raise vehicle and support with proper jackstands for

the weight, leaving the suspension hanging.

2. Use caution around hot exhaust systems to avoid

burns.

3. Use penetrating oil on all nuts and bolts.

4. Remove the bolts and clamps from the system and

lubricate the rubber hangers.

5. Use a long pry bar to pull the rubber hangers off of the

pipe hangers.

6. Remove the old system. In some cases, you will find it

easier to cut the overaxle pipe to remove it.

ASSEMBLY

1. Bolt I-pipe to factory outlet flange (behind catalytic

converters). Make sure that you have engaged the

stock rubber hanger with the wire hanger welded to the

pipe.

Note: Do not tighten flange bolts at this time

(snug only).

2. Slip the muffler onto the intermediate pipe with a

3” band clamp on the front. Note: Inlet end of muffler

is marked. Snug the clamp so you can adjust the

system later.

3. Install hanger clamp assembly #23-4095 onto outlet of

muffler and engage it into the stock rubber isolator.

4. Install overaxle pipe into outlet of muffler and engage

hanger bar into stock rubber isolator at rear of vehicle.

5. Slip tailpipe onto overaxle pipe, install 3”band clamp

and snug clamp.

6. Working from the front of the system, align and tighten

each pipe from the cat-back.

7. Check for clearance to body, frame, and driveline as

you tighten the system from front to rear.

8. Check for leaks and correct, if necessary.

WARNING!!!

Exhaust gas contains carbon monoxide, a deadly invisible gas. Correct any leaks before driving!

Brochure #63-0360

Rev. 2/07 - DA/mc

Page 2 of 2

Catalog #5724

WARNING: Support your vehicle with proper

jackstands or ramps rated for the total vehicle weight.

Place stands so that the rear axle is allowed to hang

free for easy system removal.

WARNING: These cat-back systems are engineered

to fit stock catalytic converters or equivalent

replacements. If you original system has been

modified, Edelbrock will not warranty fit or

performance.

I-Pipe Assembly

Overaxle Pipe Assembly

Hanger

Edelbrock Corporation, 2700 California St., Torrance, CA 90503

Tech Line: (800) 416-8628

Tech Fax: (310) 972-2730

E-Mail: [email protected]

Band Clamp

KIT CONTENTS

Catalog #5724

Qty.Part # Description

1 25-3189 I-Pipe

1 25-3190 Overaxle Pipe

1 25-3157 Tail Pipe

1 25-5572 Muffler

2 46-6612 3” Band Clamps

1 23-4095 Hanger Clamp Assembly

Table of contents

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