Edelbrock 5624 User manual

Catalog #5624

Page 1 of 2 Brochure #63-5624

Rev. 7/06 - DA/mc

EDELBROCK CAT-BACK EXHAUST SYSTEM

For 2004-2006 Nissan Titan, Extended / Crew Cab,

Short Bed, 5.6L V8, 2 & 4 WD

Catalog #5624

INSTALLATION INSTRUCTION

Please study these instructions carefully before installing your new Cat-Back Exhaust System. If you have any questions,

contact our Technical Hotline at: 1-800-416-8628 from 7 am - 5 pm, Monday through Friday, Pacific Standard Time

or e-mail us at [email protected].

SUGGESTED TOOLS FOR INSTALLATION:

❑3/8" ratchet set with SAE and metric deep sockets

❑Jackstands and jack

❑Liquid penetrant and rubber lubricant

DISASSEMBLY

1. Raise vehicle and support with proper

jackstands for the weight, leaving the

suspension hanging.

2. Use caution around hot exhaust systems to

avoid burns.

3. Use penetrating oil on all nuts and bolts.

4. Measure 10” from the back of the factory Y-pipe

hanger bracket and cut the factory intermediate

pipe.

5. Remove the bolts and clamps from the system

and lubricate the rubber isolators to ease

removal.

6. Use a long pry bar to pull the rubber hangers out

of the OE insulators.

7. Remove the old system. In some cases, you will

find it easier to cut the overaxle pipe to remove

it.

WARNING: Exhaust gas contains carbon monoxide, a deadly invisible gas. Correct any leaks before

driving!

IMPORTANT NOTE:

Proper installation is the responsibility of the installer. Improper installation will void warranty and may

result in poor performance and engine or vehicle damage.

ASSEMBLY

1. Clamp the intermediate pipe (#25-3241) to the

factory Y-pipe with a 2-1/2” band clamp and just

snug the clamp at this time.

2. Slip the muffler onto the intermediate pipe with a

3” band clamp on the front. Inlet of muffler is

stamped in the nipple.

3. Install hanger clamp assembly (#23-4078) onto

outlet end of muffler. Clamp will be offset toward

rear of vehicle, engage hanger into the stock

rubber isolator. Slip the overaxle pipe over the

rear end and into the muffler outlet.

4. Slide hanger clamp assembly (#23-4079) onto

outlet of overaxle pipe and engage into factory

isolator.

5. Put one 3” band clamp onto outlet of overaxle

pipe, install tailpipe and snug band clamp.

6. Working from the front of the system, align and

tighten each pipe from the cat-back.

7. Check for clearance to body, frame, and driveline

as you tighten the system from front to rear.

8. Check for leaks and correct, if any are found.

INSTALLATION INSTRUCTIONS

Catalog #5624

Page 2 of 2 Brochure #63-5624

Rev. 7/06 - DA/mc

KIT CONTENTS

CATALOG #5624

WARNING: Support your vehicle with proper

jackstands or ramps rated for the total

vehicle weight. Place stands so that the rear

axle is allowed to hang free for easy system

removal.

WARNING: These cat-back systems are

engineered to fit vehicles with stock catalytic

converters or equivalent replacements. If

your original system has been modified,

Edelbrock will not warranty fit or

performance.

Muffler Assembly

Intermediate Pipe Hanger Clamp Location

Qty Part # Description

❑1 25-3241 Intermediate Pipe

❑1 25-55725 Muffler

❑1 23-3242 Overaxle Pipe Assembly

❑1 25-3223 Tail Pipe

Band Clamp

Edelbrock Corporation, 2700 California Street, Torrance, CA 90503

Tech Line: 1-800-416-8628

E-mail: [email protected]

Qty Part # Description

❑2 46-6612 3” Band Clamps

❑1 23-4078 Hanger Clamp Assembly

❑1 23-4079 I-pipe Hanger Assembly

❑1 46-6610 2-1/2” Band Clamp

Overaxle Pipe

Tail Pipe

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