Eclipse Combustion F8000 Series Service/ User manual

Innovation in Mobility

ECLIPSE ®

F8000 (A) Series

(ADA) Transit Use

Wheelchair and Standee Lift

Service/Owner Manual

(Retained by Owner After Installation by an Authorized RICON Service Technician)

GB (U.K.) Patent # 2,224,992 Printed in the

Other U.S. and foreign patents pending United States of America

PRINT ENTIRE MANUAL

TABLE OF CONTENTS

- i -

This RICON product must be

installed and serviced only by

authorized RICON service

technicians.

The authorized RICON service

technician must refer to this

manual for installation

instructions.

The owner must refer to this

manual for operating instruct-

ions, then retain it for future

reference by authorized RICON

service technicians who perform

service and repairs.

- ii -

- iii -

REVISION RECORD

This table records page changes made since the last revision.

REV. PAGE(S) DESCRIPTION OF CHANGE ECR/ECO

32DF8AS0.F

06/19/98

ALL VARIOUS REVISIONS AND UPDATES 001575/3240

END OF LIST

- iv -

TABLE OF CONTENTS PAGE

I. INTRODUCTION ................................................................1-1

RICON 1-YEAR WARRANTY ......................................................1-2

SHIPMENT INFORMATION .......................................................1-3

GENERAL SAFETY PRECAUTIONS ................................................1-3

PRODUCT TERMINOLOGY .......................................................1-4

II. INSTALLATION ................................................................2-1

A. MECHANICAL ...............................................................2-1

1. LIFT LOCATION ..........................................................2-1

2. LIFT MOUNTING .........................................................2-1

3. HYDRAULIC POWER UNIT .................................................2-3

a. Unit Mounting .........................................................2-3

b. Unit-to-Cylinder Connection ..............................................2-3

B. ELECTRICAL ...............................................................2-4

1. INTERLOCK WIRE ........................................................2-4

2. WIRING FOR OPTIONAL PUMP ENCLOSURE .................................2-5

3. MAIN WIRING ............................................................2-5

C. FINAL ADJUSTMENTS ........................................................2-7

1. FLOOR LEVEL TRAVEL LIMIT SETTING ......................................2-7

2. BRIDGEPLATE ADJUSTMENT .............................................. 2-9

3. LIFT STOW LEVEL SETTING ..............................................2-10

4. DEPLOY LOCK SETTING .................................................2-11

5. STOW LOCK SETTING ...................................................2-12

D. VERIFY INSTALLATION ......................................................2-13

E. CUSTOMER ORIENTATION ..................................................2-14

III. OPERATING INSTRUCTIONS .....................................................3-1

A. SAFETY PRECAUTIONS ......................................................3-1

B. DAILY SAFETY CHECK ....................................................... 3-3

C. LIFT FUNCTIONS ............................................................3-3

- v -

D. CONTROLS AND INDICATORS ................................................ 3-4

1. CONTROL PENDANT ..................................................... 3-4

2. ELECTRICAL CONTROLS AND INDICATORS .................................. 3-5

a. Main Circuit Breaker .................................................... 3-5

b. Control System Circuit Breaker ........................................... 3-5

3. MANUAL BACKUP PUMP .................................................. 3-6

a. To Raise Platform Manually .............................................. 3-6

b. To Lower Platform Manually .............................................. 3-7

E. LIFT OPERATION ............................................................ 3-8

1. TO ENTER VEHICLE ...................................................... 3-9

2. TO EXIT VEHICLE ........................................................ 3-9

3. TO STOW PLATFORM ................................................... 3-10

4. MANUAL OPERATION .................................................... 3-11

a. To Manually Deploy the Lift ............................................. 3-11

b. To Manually Lower or Raise the Platform .................................. 3-11

c. To Manually Stow the Lift ............................................... 3-11

5. EMERGENCY STOW PROCEDURE ......................................... 3-12

IV. MAINTENANCE ................................................................ 4-1

A. MAINTENANCE SCHEDULE ................................................... 4-1

B. TROUBLESHOOTING GUIDES ................................................. 4-3

1. LIFT TROUBLESHOOTING GUIDE ........................................... 4-3

2. LIFT OPERATIONAL TROUBLESHOOTING ................................... 4-5

C. POWER CUT-OFF INTERLOCK INDICATOR DIAGNOSTICS ......................... 4-6

D. ELECTRICAL WIRING DIAGRAMS .............................................. 4-6

1. COLOR CODES .......................................................... 4-6

2. CONNECTORS .......................................................... 4-7

3. LABELS ................................................................ 4-7

4. SYMBOLS .............................................................. 4-7

5. WIRING DIAGRAMS ...................................................... 4-7

- vi -

E. HYDRAULIC POWER UNIT FLUID FLUSH AND RENEWAL .........................4-10

F. BLEEDING THE HYDRAULIC SYSTEM .........................................4-11

V. PARTS DRAWINGS AND LISTS ................................................... 5-1

APPENDIX 1. LIFT SPECIFICATIONS ................................................5-25

- vii -

LIST OF FIGURES PAGE

FIGURE [1-1]: LIFT REFERENCES .................................................... 1-4

FIGURE [2-1]: LIFT MOUNTING ATTACHMENT POINTS .................................. 2-1

FIGURE [2-2]: LIFT MOUNTING FASTENER ............................................ 2-2

FIGURE [2-3]: INTERLOCK WIRING ................................................... 2-4

FIGURE [2-4]: WIRING FOR OPTIONAL PUMP ENCLOSURE .............................. 2-4

FIGURE [2-5]: TRAVEL LIMIT ADJUSTMENT ............................................ 2-6

FIGURE [2-6]: TRUNION REMOVAL ................................................... 2-7

FIGURE [2-7]: BRIDGEPLATE ADJUSTMENT ........................................... 2-8

FIGURE [2-8]: STOW LEVEL ADJUSTMENT ............................................ 2-9

FIGURE [2-9]: DEPLOY LOCK ADJUSTMENT ........................................... 2-9

FIGURE [2-10]: STOW LOCK HOOK ADJUSTMENT ..................................... 2-10

FIGURE [2-11]: DECAL LOCATIONS AND PART NUMBERS .............................. 2-12

FIGURE [3-1]: UNSAFE VEHICLE SLOPING ............................................. 3-1

FIGURE [3-2]: PLATFORM POSITIONS ................................................ 3-2

FIGURE [3-3]: CONTROL PENDANT ................................................... 3-3

FIGURE [3-4]: MAIN CIRCUIT BREAKER ............................................... 3-4

FIGURE [3-5]: CONTROL SYSTEM CIRCUIT BREAKER ................................... 3-4

FIGURE [3-6]: STANDARD PUMP ENCLOSURE ......................................... 3-5

FIGURE [3-7]: PLATFORM MANUAL RAISING ........................................... 3-5

FIGURE [3-8]: PLATFORM MANUAL LOWERING ........................................ 3-6

FIGURE [3-9]: STOW LOCK HANDLE .................................................. 3-7

FIGURE [3-10]: PLATFORM LOCK BAR ................................................ 3-7

FIGURE [3-11]: DEPLOY LOCK HANDLE ............................................... 3-9

- viii -

FIGURE [4-1]: MOLEX CONNECTORS .................................................4-7

FIGURE [4-2]: ELECTRICAL DIAGRAM SYMBOLS ....................................... 4-7

FIGURE [4-3]: WIRING DIAGRAM W/STANDARD PUMP ENCLOSURE .......................4-8

FIGURE [4-4]: WIRING DIAGRAM W/OPTIONAL PUMP ENCLOSURE ........................4-9

FIGURE [5-1]: MONARCH HYDRAULIC POWER UNIT ....................................5-2

FIGURE [5-2]: PUMP INTERIOR (STANDARD ENCLOSURE) MOUNTING ASSEMBLY ..........5-4

FIGURE [5-3]: OPTIONAL PUMP ENCLOSURE ASSEMBLY ................................5-6

FIGURE [5-4]: LIFT ENCLOSURE ASSEMBLY ..........................................5-10

FIGURE [5-5A]: PLATFORM ASSEMBLY ..............................................5-14

FIGURE [5-5B]: RESTRAINT BELT DETAIL ASSEMBLY ..................................5-15

FIGURE [5-6]: TRAVELING FRAME ASSEMBLY ........................................5-20

FIGURE [5-7]: CARRIAGE ASSEMBLY ................................................5-22

- ix -

LIST OF TABLES PAGE

TABLE [1-1]: F8000 (A) SERIES LIFT TERMINOLOGY .................................... 1-5

TABLE [2-1]: LIFT MOUNTING BRACKET LOAD CAPACITIES .............................. 2-2

TABLE [2-2]: HYDRAULIC POWER UNIT BRACKET LOAD CAPACITIES ...................... 2-3

TABLE [3-1]: LIFT FUNCTIONS ....................................................... 3-3

TABLE [4-1]: MAINTENANCE SCHEDULE .............................................. 4-1

TABLE [4-2]: TROUBLESHOOTING GUIDE ............................................. 4-3

TABLE [4-3]: OPERATIONAL TROUBLESHOOTING GUIDE ................................ 4-5

TABLE [4-4]: INTERLOCK INDICATOR TROUBLESHOOTING GUIDE ........................ 4-6

TABLE [4-5]: COLOR CODE DEFINITIONS .............................................. 4-6

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