Echo PB-603 User manual

Power Blower
Operator'sManual
MODEL PB-603
Serial Number 03001001 - 03999999
WARNING DANGER
Readrulesforsafeoperationandallinstructionscarefully. ECHOprovidesthisOperator's
Manual,whichmustbereadandunderstoodforproperandsafeoperation.
X750002271
04/03
X7501125501

2
TABLE OF CONTENTS
Introduction ...............................................................2
- The Operator's Manual .......................................2
Manual Safety Symbols and Important Information ..3
Safety .........................................................................3
- Decals .................................................................3
- InternationalSymbols.........................................4
Safety Instructions ....................................................4
- Personal Condition and Safety Equipment .........4
- ExtendedOperation/ExtremeConditions ............5
- Equipment ...........................................................5
- SafeOperation ....................................................6
EmissionControl........................................................6
Description ................................................................7
- Contents .............................................................7
Specifications.............................................................9
Assembly ................................................................. 10
- InstallBlowerPipes .......................................... 10
Pre-Operation ........................................................... 11
- Fuel ................................................................... 11
Operation ................................................................. 12
- StartingColdEngine ......................................... 12
- StartingWarmEngine ....................................... 13
- Stopping Engine ............................................... 13
- OperatingBlower .............................................. 14
Maintenance ............................................................ 14
- SkillLevels ........................................................ 14
- Maintenance Intervals ...................................... 15
- AirFilter............................................................ 16
- FuelFilter .......................................................... 16
- SparkPlug......................................................... 17
- CoolingSystem................................................. 17
- ExhaustSystem................................................. 18
- Carburetor Adjustment ..................................... 19
Troubleshooting ...................................................... 21
Storage..................................................................... 22
ServicingInformation............................................... 24
- Parts.................................................................. 24
- Service .............................................................. 24
- ECHOConsumerProductSupport.................... 24
- Warranty Registration ...................................... 24
- Additional or Replacement Manuals ................ 24
Specifications, descriptions and illustrative material in this
literature are as accurate as known at the time of publica-
tion, but are subject to change without notice. Illustrations
may include optional equipment and accessories, and may
not include all standard equipment.
INTRODUCTION
Welcome to the ECHO family. This ECHO product was designed and manufactured to provide long life and on-the-job
dependability. Read and understand this manual. You will find it easy to use and full of helpful operating tips and
SAFETYmessages.
Copyright© 2003 By Echo, Incorporated
All Rights Reserved.
THE OPERATOR'SMANUAL
Read and understand this manual before operation. Keep it in a safe
place for future reference. It contains specifications and information for
operation, starting, stopping, maintenance, storage, and assembly
specific to this product.

3
POWER BLOWER
OPERATOR'SMANUAL
IMPORTANT
NOTE
MANUAL SAFETY SYMBOLS AND IMPORTANT INFORMATION
Throughout this manual and on the product itself, you will find safety
alerts and helpful informational messages preceded by symbols or key
words. The following is an explanation of those symbols and key
words. and what they mean to you.
This symbol accompanied by the words WARNING and
DANGER calls attention to an act or condition that can lead
to serious personal injury to operator and bystanders.
The circle with the slash symbol means whatever is shown
within the circle is prohibited.
IMPORTANT Theenclosed message
provides information necessary for the
protection of the unit.
NOTE This enclosed message provides tips for
use, care and maintenance of the unit.
SAFETY
DECALS
Locate these safety decals on your unit. Make sure the decals are
legible and that you understand and follow the instructions on them. If
a decal cannot be read, a new one can be ordered from your ECHO
dealer. SeePARTSORDERINGinstructionsforspecificinformation.
P/N89016006361
P/N89016009461
72 Category III
dB(A)
Measured at 50 ft. (15m) per ANSI B175.2
P/NX508000150
Hot Decal (near muffler)
General Warning Decal (located on top of blower housing)
Sound Label (located on blower housing)

4
INTERNATIONAL SYMBOLS
SAFETYINSTRUCTIONS
PERSONAL CONDITION AND SAFETY EQUIPMENT
WARNING DANGER
Power Blower users risk injury to themselves and others if the power blower is used improperly or safety precautions
are not followed. Proper clothing and safety gear must be worn when operating a blower.
Physical Condition
Your judgment and physical dexterity may not be good:
• if you are tired or sick,
•ifyou are taking medication,
• if you have taken alcohol or drugs.
Operate unit only if you are physically and mentally well.
Eye Protection
Wear eye protection that meets ANSI Z87.1 or CE
requirements whenever you operate the unit.
Hand Protection
Wear no-slip, heavy duty work gloves to improve your
grip on the blower handle. Gloves also reduce the
transmission of machine vibration to your hands.
Breathing Protection
Wear a face mask to protect against dust.
Hearing Protection
ECHOrecommendswearinghearingprotectionwhenever
unit is used.
Proper Clothing
Wear snug fitting, durable clothing;
• Pants should have long legs, shirts with long sleeves.
• DONOTWEARSHORTS,
• DONOTWEARTIES,SCARVES,JEWELRY.
Wear sturdy work shoes with nonskid soles;
• DONOTWEAROPENTOEDSHOES,
• DONOTOPERATEUNITBAREFOOTED.
Keep long hair away from engine and blower intake. Retain
hair with cap or net.
Hot Humid Weather
Heavy protective clothing can increase operator fatigue
which may lead to heat stroke. Schedule heavy work for
early morning or late afternoon hours when temperatures
arecooler.
SYMBOL
Carburetor
Adjustment
-Idlespeed
Carburetor
Adjustment
-Highspeed
mixture
Emergency
Stop
Carburetor
adjustment
-Low speed
mixture
Ignition
ON/OFF Primer
Bulb
Choke Control
"Cold Start"
Position
(ChokeClosed)
Choke Control
"Run"
Position
(ChokeOpen)
DESCRIPTION SYMBOL DESCRIPTION
Hot
Surface
Read and under-
stand Operator's
Manual.
Weareyes,ears
andhead
protection
Fueland oil
mixture
Finger
Severing
Safety/Alert
Wearhand
protection.Use
twohanded.
DONOTsmoke
nearfuel.
DONOT allow
flamesorsparks
nearfuel.
Wearslip
resistantfoot
wear.
SYMBOL DESCRIPTION SYMBOL DESCRIPTION

5
POWER BLOWER
OPERATOR'SMANUAL
EXTENDED OPERATION/EXTREME CONDITIONS
Vibration and Cold
It is believed that a condition called Raynaud’s Phenomenon, which
affects the fingers of certain individuals, may be brought about by
exposure to vibration and cold. Exposure to vibration and cold may
cause tingling and burning sensations, followed by loss of color and
numbness in the fingers. The following precautions are strongly
recommendedbecause the minimumexposure which mighttriggerthe
ailmentisunknown.
• Keep your body warm, especially the head, neck, feet, ankles, hands,
and wrists.
• Maintain good blood circulation by performing vigorous arm
exercises during frequent work breaks, and also by not smoking.
• Limit the hours of operation. Try to fill each day with jobs where
operating the unit or other hand-held power equipment is not
required.
• If you experience discomfort, redness, and swelling of the fingers,
followed by whitening and loss of feeling, consult your physician
before further exposing yourself to cold and vibration.
Repetitive Stress Injuries
It is believed that overusing the muscles and tendons of the fingers,
hands, arms, and shoulders may cause soreness, swelling, numbness,
weakness and extreme pain in those areas. Certain repetitive hand
activities may put you at a high risk for developing a Repetitive Stress
Injury(RSI).AnextremeRSIconditionisCarpalTunnelSyndrome
(CTS), which could occur when your wrist swells and squeezes a vital
nerve that runs through the area. Some believe that prolonged exposure
to vibration may contribute to CTS. CTS can cause severe pain for
months or even years.
To reduce the risk of RSI/CTS, do the
following:
• Avoid using your wrist in a bent,
extended, or twisted position. Instead try
to maintain a straight wrist position.
Also, when grasping, use your whole
hand, not just the thumb and index finger.
• Takeperiodicbreakstominimizerepeti-
tion and rest your hands.
• Reduce the speed and force with which
you do the repetitive movement.
• Do exercises to strengthen the hand and
armmuscles.
• Immediately stop using all power
equipment, and consult a doctor if you
feel tingling, numbness or pain in the
fingers, hands, wrists, or arms. The
sooner RSI/CTS is diagnosed, the more
likelypermanentnerveand muscle
damage can be prevented.
EQUIPMENT
Before operation a complete check of the unit must be performed:
• Check unit for loose/missing nuts, bolts and screws. Tighten
and/or replace as needed.
• Inspect fuel lines, tank and area around carburetor for fuel leaks. DO
NOT operate unit if leaks are found.
• Keep exhaust area clear of flammable debris. Avoid contact during
andimmediatelyafteroperation.

6
SAFE OPERATION
WARNING DANGER
Do not operate this product indoors or in inadequately ventilated
areas. Engine exhaust contains poisonous emissions and can cause
serious injury or death.
DetermineOperationArea
• Review area to be cleared. Look for potential hazards such as stones
or metal objects.
• Take wind conditions into account: avoid open doors and windows.
• Do not point blower at people or animals.
• Start unit on ground with throttle at idle. Check that blower pipe is
not blocked by the ground or by any objects.
ReadtheManuals
• Provide all users of this equipment with the Operator's Manual and
Safety Manual for instructions on Safe Operation.
KeepAFirmGrip
• Hold handle with fingers together encircling the handle.
CleartheWorkArea
• Spectators and fellow workers must be warned, and children and
animalsprevented from comingnearer than 15m (50 ft.)while the unit
is in use.
KeepASolidStance
• Maintain footing and balance at all times. Do not stand on slippery,
uneven or unstable surfaces. Do not work in odd positions or on
ladders.
• Do not perform Maintenance or Assembly procedures with engine
running.
NoiseControl
• Follow local noise regulations on sound
levels and hours of operations. Use only
during appropriate hours.
• Never use a higher speed setting then
necessary to perform a task. The higher
the engine speed the louder the blower
noise.
• Be a good neighbor.
AvoidHotSurfaces
• Duringoperation, the muffler or catalytic
muffler and surrounding cover may
become extremely hot. Avoid contact
duringand immediatelyafter operation.
Always keep exhaust area clear of
flammabledebris. Allow theengineand
mufflertocompletelycoolbeforeperform-
ing any maintenance activity.
EMISSION CONTROL
EPA Phase 1
The emission control system for this engine is EM (Engine Modifica-
tion).
AnEmission Control Label is located on the unit. (This is an
EXAMPLEONLY,informationonlabelvariesbyengineFAMILY).
IMPORTANT ENGINE INFORMATION
ENGINEFAMILY: 3EHXS.0585RA
DISPLACEMENT: 58.2CC
THISENGINEMEETSU.S.EPAPH1EMISSIONREGULATIONSFOR
SMALLNON ROADENGINES. REFER TOOWNER'S MANUALFOR
MAINTENANCESPECIFICATIONSANDADJUSTMENTS.
PRODUCT EMISSION DURABILITY
The 300 hour emission durability compliance period is the time span selected by the manufacturer certifying the
engine emissions output meets applicable emissions regulations, provided that approved maintenance procedures are
followed as listed in the Maintenance Section of this manual.

7
POWER BLOWER
OPERATOR'SMANUAL
DESCRIPTION
CONTENTS
___ 1- PowerHead
___ 1 - FlexPipe
___ 1- Pipew/swivel
___ 1- StraightPipe
___ 1- StraightPipew/decal
___ 1 - Operator's Manual
___ 1- Warranty Registration Card
___ 1- ECHOEmissions andWarranty Statement
___ 1- PlasticBag
___ 2-Clamps w/screws
___ 2- CableTies
___ 1- EchoPower BlendTM 2-stroke oilsample
1
2
3
4
5
6
7
8
9
10
16
11
12 13
14
15

8
1. SAFETYDECAL-Listsimportantsafetyprecautions.
2. SPARKPLUG-Providessparktoignitefuelmixture.
3. SPARKARRESTOR-CATALYTICMUFFLER/MUFFLER-Themufflerorcatalyticmufflercontrolsexhaustnoise
and emission. The spark arrestor screen prevents hot, glowing particles of carbon from leaving the muffler. Keep
exhaustareaclearofflammabledebris.
4. RECOILSTARTERHANDLE-Pullrecoilhandleslowlyuntilstarterengages,thenquicklyandfirmly. Whenengine
starts, return handle slowly. DO NOT let handle snap back, or damage to unit will occur.
5. AIRCLEANER-Containsreplaceableairfilterelement.
6. FUELTANKCAP-Coversandsealsfueltank.
7. SHOULDER HARNESS - Used to support unit on operator's back. The straps are adjustable.
8. CHOKE - Choke is located on the side of the air cleaner. Move choke lever to "COLD START" ( ) to close choke
for cold starting. Move choke lever to "RUN" ( ) position to open choke.
9. PRIMERBULB-Pumping primerbulbbeforestartingenginedrawsfresh fuelfromthefuel tank,primingthecarbure-
tor for starting. Pump primer bulb until fuel is visible and flows freely in the clear fuel tank return line. Pump bulb an
additional4or5times.
10. LOCKINGKNOB-Allowsoperator toadjust handlepositionfor optimumcomfort and control.
11. HANDLE- Used by operator todirectand control air flow.
12. THROTTLEPOSITIONLEVER-Pullbacktoincreaseenginespeed.Frictionwashersmaintainthrottleleversetting.
13. STOP SWITCH - Slide switch mounted on top of handle. Move forward to run, back to stop.
14. THROTTLETRIGGER-Springloadedtoreturntoidlewhenreleased.Duringacceleration,presstriggergradually
for best operating technique.
15. BLOWERPIPES-Twist-lockdesign.
16. FLEXIBLEPIPE-Allowsforfullrangeofmovement.

9
POWER BLOWER
OPERATOR'SMANUAL
SPECIFICATIONS
MODEL -----------------------------------------------------PB-603
Length------------------------------------------------------- 320mm(12.6in.)
Width--------------------------------------------------------460mm (18.1in.)
Height -------------------------------------------------------480mm(18.9in.)(inblowerconfigurationw/sidehandle)
Weight (dry) ------------------------------------------------8.7 kg(19.3lb.)
Engine Type ------------------------------------------------Air cooled, two-stroke, single cylinder gasoline engine
Displacement -----------------------------------------------58.2cc(3.56cu.in.)
Bore----------------------------------------------------------46.0mm(1.81in.)
Stroke--------------------------------------------------------35.0mm(1.38in.)
Carburetor --------------------------------------------------ZamaDiaphragm,modelC1Mw/primerbulb
Ignition System --------------------------------------------Flywheel Magneto, capacitor discharge ignition type
SparkPlug --------------------------------------------------NGKBPM-7YGap0.65mm(0.026in.)
ExhaustSystem --------------------------------------------SparkArrestorMuffler
Fuel ----------------------------------------------------------Mixed(GasolineandTwo-strokeOil)
Fuel/OilRatio -----------------------------------------------50:1two-strokeaircooledengineoil
Gasoline -----------------------------------------------------89 Octane unleaded. DO NOT use fuel containing methyl alcohol,
morethan10% ethylalcoholor 15%MTBE.
Oil ------------------------------------------------------------PowerBlendTM PremiumUniversal2-StrokeOil
FuelTankCapacity ----------------------------------------1.9lit.(64.3USfl.oz.)
RecoilStarterSystem --------------------------------------AutomaticRecoilStarterCentrifugalType
Idle Speed---------------------------------------------------2,300-3,200 (RPM)
Wide Open Throttle Speed -------------------------------7,000-8,000 (RPM)
Maximum Air Speed (Measured at pipe end) ----------306KM/H (190mph)
Average Air Volume (Measured at pipe end) ----------15.1cu.m/min.(535cu.ft./min.)
Sound Level at 50 ft. dB(A) scale
perANSIB175.2 -------------------------------------------72dB(A)

10
ASSEMBLY
WARNING DANGER
Never perform maintenance or assembly procedures with engine
running, or serious personal injury may result.
INSTALL BLOWER PIPES
1. Assemble clamps (A) onto both ends of flexible pipe (B).
2. Assemble straightpipewithswivel (C)intoflexiblepipe(B).
NOTE
Assure throttle cable is not kinked or twisted before assembly.
3. Position throttle cable so it passes between the elbow (G) and frame
and runs along the top of the flexible pipe. Remove clamp screw (D)
on handle (E). Spread clamp and install onto straight pipe with
swivel(C).
4. Assembleflexiblepipe(B)toelbow(G)onblower.
NOTE
A light lubricant may be used to ease assembly of flexible pipe to
blowerelbow.
5. Tighten clamps (A).
6. Install throttle cable ties (F) in grooves at each end of flexible pipe.
7. Move handle (E) to desired position. Tighten knob (H) hand tight
and tighten clamp screw (D).
NOTE
Check throttle for freedom of movement and that wide open throttle/
low idle extremes are adjusted properly, if not, consult your Echo
Dealer.
8. Assemble straight pipe (J) to pipe with swivel (C), turning straight
pipe counter-clockwise to lock in place. Assemble straight pipe (K)
to straight pipe (J) the same way.
9. Make sure all clamps are tight.
BC
D
E
G
A
B
A
G
F
H
D
JC
E
K
A
Table of contents
Other Echo Power Blower manuals

