Eaton 220 User manual

220 Piston pump

Service manual AEC 018

2EATON 220 Piston Pump Service Manual E-SRSR-RR002-E August 2019

3EATON 220 Piston Pump Service Manual E-SRSR-RR002-E August 2019

Table of Contents

Service Parts

Parts identication ......................................................................... 4

Exploded assembly ........................................................................ 6

Optional assembly ......................................................................... 7

Typical cross section ....................................................................... 9

Drive shaft & key ..........................................................................10

End cover ................................................................................11

Valve plate & Housing ......................................................................12

Swash plate, Rotating groups & Shaft seals ......................................................13

Compensator kits - factory set ................................................................14

Compensator mounting screws, Control piston & Plug, adjustable volume stop..........................15

Plug sub-assemblies, Coupler & Cover plate .....................................................16

Hex head cap screw (cover plate), Cold start manifold (destroke) & Electronic displacement control S/A.......17

Repair

220 Mobile piston pump repair .............................................................. 18

General information ........................................................................19

Pump repair.............................................................................. 20

Inspection, repair and part replacement ........................................................ 23

Assembly ............................................................................... 26

Testing ................................................................................. 28

Assembly torque values .................................................................... 29

4EATON 220 Piston Pump Service Manual E-SRSR-RR002-E August 2019

Part identification

lStandard Seal Kit: 6045557-001

uAdjustable Maximum Displacement Volume Stop Kit: 6045558-001

Shaft bearing Shim Kit: 6045559-001

Item Part number Quantity Description Page number

1See table 1 1Shaft, drive 10

26042801-XXX AR Spacer, bearing / bearing shim kit 25

3See table 1 1Key, driveshaft 10

4See table 2 1End cover S/A 11

516026-610 1Roll pin 6

6See table 3 1Valve plate 12

716015-54 1O-ring l6

8See table 4 1Housing 12

96042597-001 1Bearing assembly, shaft (front) 6

10 6042596-001 1Bearing assembly, shaft (rear) 6

11 6043017-001 2Bearing, swash plate 6

12 6038822-001 2Dowel pin swash bearing 6

13 5991171-001 1Spring, bias 6

14 See table 5 1Swash plate 13

15 See table 6 1Rotating group S/A 6

16 114976-035 4Screw, cap (housing / end cover) 13

17 See Table 7 1Seal, shaft, fluorocarbon l6

18 16077-22 1Ring, retaining, internal (shaft seal) l14

19 See Table 8 1Compensator kits 6

20 107275 -011 2O-ring (secondary compensator / housing) l6

21 107275-017 1O-ring (compensator / housing) l6

22 See Table 9 4Screw, cap (compensator mounting) 15

23 See Table 10 1Piston, control 15

24 See Table 11 1Plug, fixed volume stop u15

25 16103-302 4Plug (diagnostic ports) 16

26 See table 12 3Plug (bottom, top and side case drain ports) 16

5EATON 220 Piston Pump Service Manual E-SRSR-RR002-E August 2019

Part identification

Item Part number Quantity Description Page number

27 See table 12 1Plug (vertical case drain port) 16

28 See table 12 1Plug (diagnostic port) 16

29 6030745-001 1Link, feedback (feedback sensor option) 8

30 114995 -010 1Screw, cap, socket, flat, countersunk (feedback sensor option) 8

31 5990203-001 1Magnet carrier (feedback sensor option) 8

32 5998983-001 1Adapter, swash sensor (feed sensor option) 8

33 104166-019 1O-ring (adapter / swash sensor assy) l(feedback sensor option) 8

34 6024371-002 1Feedback sensor, non-contact (feedback sensor option) 8

35 6027085-001 2 Screw, cap S/A (swash sensor) (feedback sensor option) 8

36 16026-406 1Pin, roll (feedback link) (feedback sensor option) 8

37 6030096-350 1Screw, cap u(adjustable maximum stop option) 8

38 692866 1Nut sealing u(adjustable maximum stop option) 8

39 16133-10 1O-ring u(adjustable maximum stop option) 8

61 104166-010 1O-ring (housing endcover interface) 6

lStandard Seal Kit: 6045557-001

uAdjustable Maximum Displacement Volume Stop Kit: 6045558-001

Shaft bearing Shim Kit: 6045559-001

6EATON 220 Piston Pump Service Manual E-SRSR-RR002-E August 2019

Exploded assembly

20 25

37 13

39 3

28 4

7EATON 220 Piston Pump Service Manual E-SRSR-RR002-E August 2019

Electronic displacement control option

Optional assembly

8EATON 220 Piston Pump Service Manual E-SRSR-RR002-E August 2019

Feedback sensor option

Adjustable maximum stop option

Optional assembly

24 38

9EATON 220 Piston Pump Service Manual E-SRSR-RR002-E August 2019

Typical cross section

Side view

10 EATON 220 Piston Pump Service Manual E-SRSR-RR002-E August 2019

Drive shaft & key - Items 1 & 3

Table 1

Table 1. Drive shaft & key (Items 1 & 3)

Code position

4, 5, 6 8, 9 26, 27 Key (Item 3) Part number Description

018 50 00 -- 6044405-001 Shaft, drive, input 9 tooth 16/32, 32 mm ext.

018 51 00 4992730-007 6042918-003 Shaft, drive, 22.2 dia. straight key, 32 mm ext.

018 52 00 4992730-006 6042918-002 Shaft, drive, 15.85 dia. straight key, 32 mm ext.

018 48 00 -- 6042918-001 Shaft, drive, input 11 tooth 16/32, 38 mm ext.

018 49 00 931217 6042711-001 Shaft, drive,dia. 16.66,Taper 1:8, 39.7 mm ext.

Table of contents

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