Eaton EX RT 7 User manual

www.eaton.com

EX RT 5/7/11 Systems

Quick Start

86-86000-01 B01 - Page 3

STEP 1 Power, Battery and Transformer Module Unpacking and Parts Check

Power Module, Battery Module and Optional Transformer Module are shipped in separate boxes.

OFF

I/O Box

Footers with Extensions

RS232

CD ROM

EX RT User Manual

Battery Detection Cable

Power Module Box Contents

Battery Module Box Contents

Transformer Module Box Contents

Bezel Hex Drive

- EX RT EXB 5 Battery Module Part number 86207

- EX RT EXB 7 Battery Module Part number 86207

- EX RT EXB 11 Battery Module Part number 86209

- EX RT EXB 5 Power Module Part number 86215

- EX RT EXB 7 Power Module Part number 86216

- EX RT EXB 11 Power Module Part number 86217

Tower Expanders

Tower Expander

- EX RT Transformer Module Part number 86211

EXB Quick Start

Stabilizer Bracket

(4 screws included)

Stabilizer Bracket

(4 screws included)

EX RT Quick Start

Rail Kit

Transformer

Cable

Transformer Module

Quick Start Manual

Warranty and

Product Registration

Warranty and

Product Registration

Warranty

and

Product Registration

Battery Power Cable

www.eaton.com

EX RT 5/7/11 Systems

Quick Start

EX RT 5/7/11 Systems

Quick Start

www.eaton.com

EX RT 5/7/11 Systems

Quick Start

www.eaton.com

EX RT 5/7/11 Systems

Quick Start

www.eaton.com

86-86000-01 B01 - Page 4

STEP 2 Tower Configuration

EXB RT

EX 11 R T

OFFON

EX B RT

To wer Conﬁguration of Standard System

Battery

Module

(up to 6)

Power

Module

Power Module

Transformer

Module

Battery

Module

(up to 6)

Tower Conﬁguration with OptionalTr ansformer Module

EXB R T

EX 11 RT

OFF ON

Power Module

Battery Module

Power Module

Battery Module

Transformer

Module

86-86000-01 B01 - Page 5

STEP 3 Rack kit

Power Module Rail Kit (PN 86001) Contents

Front

Mounting

Brackets

Rear

Support

Brackets

I/O Box

Brackets

Telescopic Rails

Front

Mounting

Brackets

Rear

Support

Brackets

Telescopic Rails

Battery/Tr ansformer/CLA Module Rail Kit (PN 86002) Contents

86-86000-01 B01 - Page 6

STEP 3 Rack Kit (continued)

Power Module Front Panel Display and Rack Installation

E X 11 R T

OFFON

EX11 RT

OFFON

EX11 RT

OFFON

EX 11R T

OFF ON

FINISHED PANEL

(rack orientation)

A. Prepare the front panel logo and LCD display for rack

orientation, of all modules (including transformer module,

CLA charger, if equipped).

B. Rack Installation

OFF ON

EX 11 RT

EXB RT

EX RT Transformer

2. POWER MODULE

(middle, EX RT 5/7/11)

3. BATTERY MODULE

(bottom, EX RTEXB 5/7/11)

1. EX RT Transformer

(Top, EX RT 5/7/11)

Layout of Modules in Rack Configuration

1. Attach both front mounting ear

brackets to module with supplied

screws. (For this step, it is possible to

adjust the position of both front

mounting brackets.)

2. Attach rear support brackets to

module.These brackets prevent the

module from sliding out of the rack.

3. Attach rails together and secure with

wing nuts, and finger tighten. (both

sides).

4. Attach both rails to rear and front of

rack with supplied flathead screws (as

shown).

5. Use caution when sliding unit into rack.

Temporarily secure unit to rack with

thumb screws on front mounting

brackets.

6. Secure rear support brackets to rails.

86-86000-01 B01 - Page 7

STEP 3 Rack Configuration (continued)

Install I/O Box Bracket to keep the I/O Box stationary while

hot swapping the power module.

1. Secure small bracket to larger

bracket from the underside.

2. Secure large bracket to rails at

the rear of module with four nuts.

OFF

3. Secure attached brackets

to the I/O Box with four screws.

C. Installation of Power Module I/O Box Bracket (this step only applies to power module)

86-86000-01 B01 - Page 8

STEP 4 Input/Output Box and Brackets Installation

Power Module I/O Box Installation

I/O Box Preparation

1. Knockout appropriate circle

for your wire style.

2. Remove the protective plate under the I/O Box and

connet input/output cables. See section 2.7 in

user manual for different input/output configurations.

3. Reinstall the protective plate under I/O Box.

4. Attach the I/O Box to the power module with three screws.

CAUTION: Always connect the earth ground wire ﬁrst.

OFF

Inner circle is for

Metal Coupling

Outer circle is for

Plastic Coupling

Terminal Block Cover

I/O BOX

OFF

AC Output (to Step-Down

Transformer, if applicable)

AC Input

86-86000-01 B01 - Page 9

STEP 5 Systems Connections

Power Module and Battery Module Connections

B. System Connections withTransformer Module

AC Normal INPUT

Transformer

OUTPUTTO LOAD

Battery Module

EX RT EXB 5/7/11

Power Module

EX RT 5/7/11

Transformer

Module EX RT

Follow connection

diagrams for

appropriate

input/output

voltages.

1. Check that the battery circuit breaker is OFF (“0”) position.

2. Connect the battery power cable to the connectors of the power and battery modules,

3. Connect the battery detection cable between connectors of the power and battery modules.

A. System Connections with Battery Modules

Battery Module Circuit Breaker

Battery Power Cable

Battery Module Connector

Battery Detection Cable

L6 L5 L2 L1 L1 L4 L3

Jumper

Output

200/208/220/

230/240/250Vac

Normal AC Source

200/208/220/

230/240/250Vac

Bypass AC Source

200/208/220/

230/240/250Vac

Power Module I/O Box Connection Diagram

Transformer Module Connection Diagram

L3 L2 L1 Lb Ld N Lc La

208 Vac

240 Vac

AC Input

120 Vac

208 Vac

AC Output

120 Vac

240 Vac

Input/Output cable cross-section (not provided):

maximum 4 AWG solid or stranded wire on transformer module.

Terminal block capacity max.

4 AWG for 11kVA, 6 AWG for 5/7kVA

The UPS factory default input AC power wiring is for common Normal

and Bypass AC source (Single Main). AC input connections must be

made to L1, L2 and terminals.

No connections are required to L3 and L4. Refer to the System User

Manual if separate (Dual Mains) input AC power is required.

NOTE

86-86000-01 B01 - Page 10

STEP 6 Initial Start-up Procedures

Initial Start-up

1. Check that the manual bypass switch is on Normal position.

2. Set the normal AC source circuit breaker to the ON position.

3. Set the battery circuit breaker to the ON position.

The load is powered via the bypass AC source, but not protected by the UPS. Batteries

are recharging, an eight-hour recharge period is necessary to get full backup time.

Bypass LED is ON.

4. Press and hold the ON button for more than 3 seconds.

After the internal test sequence, the On-line Operation / Load protected LED is ON.

OFF ON

Bypass AC Source LED

Power Module Display Panel

Battery Module

EX RT EXB 5/7/11

Power Module

EX RT 5/7/11

Transformer

Module EX RT

Manual Bypass Switch

in Normal Mode

Transformer

Circuit Breaker

Battery Module

Circuit Breaker(s)

On line operation/Load protected LED

AC Source Circuit Breaker

5. Set theTransformer Circuit Breaker to the ON position.

Turn appropriate circuit breaker for suitable outlets.

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