Eaton 93E User manual

p/n: P-164000967

Revision 01

Battery Upgrade Instructions

For use with the Eaton®93E (20–60 VA)

Eaton Series

Eaton reserves the right to change specifications without prior notice. Eaton is a registered trademar of Eaton. All other trademar s are

property of their respective companies.

express written approval of Eaton.

IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS

This manual contains important instructions that you should follow during installation and maintenance

of the UPS and batteries. Please read all instructions before operating the equipment and save this

manual for future reference.

CONSIGNES DE SÉCURITÉ IMPORTANTES — CONSERVER CES INSTRUCTIONS

Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute

procédure d installation et de maintenance de la UPS. Veuillez consulter entièrement ces instructions

avant de faire fonctionner l équipement et conserver ce manuel afin de pouvoir vous y reporter

ultérieurement.

Battery Upgrade Instructions for 93E (20–60 VA) P-164000967—Rev 01 1

CChhaapptteerr 11 IInnttrroodduuccttiioonn

11..11 IInnttrroodduuccttiioonn

Upgrade kit P-106000220 facilitates replacing one existing two-row battery tray assembly with two single-row

battery assemblies.

The replacement trays contain nine batteries each, such that it takes two single-row trays to complete one

string. Each single-row battery tray has one circuit.

Each kit (P-106000220) includes two single-row battery trays and two harness adapters. Only one harness

adapter is needed for the installation; the second harness adapter is a spare.

Figure 1. Upgrade Kit P-106000220 (Two Cartons) Includes Two Single- ow Battery Trays and Two

Wiring Harness Adapters

Figure 2. Wiring Harness Adapter P-152001881

2 Battery Upgrade Instructions for 93E (20–60 VA) P-164000967—Rev 01

Introduction

Battery Upgrade Instructions for 93E (20–60 VA) P-164000967—Rev 01 3

CChhaapptteerr 22 UUppggrraaddee IInnssttrruuccttiioonnss

22..11 BBaatttteerryy UUppggrraaddee IInnssttrruuccttiioonnss

EAD THIS ENTI E P OCEDU E BEFO E PE FO MING ANY WO K

WARNING

This procedure involves interacting with components that may be energized.

Any and all work can involve hazards when working on electrical equipment. The work must be done in

accordance with all applicable local, federal, or other safety requirements and must be performed by qualified

personnel.

1. Review and inspect the parts within the battery upgrade kit (Part Number: P-106000220)

IMPORTANT

In the event of input power failure while performing this procedure, battery backup will not be available.

2. Follow the instructions in the Eaton 93E UPS Installation and Operation Manual to place the 93E UPS in

bypass and in maintenance bypass. However, if the UPS cannot be placed in maintenance bypass, this

procedure can still be performed.

3. Remove the UPS front panel door

4. Open breakers:

IMPORTANT

Ensure the UPS is in Maintenance Bypass before opening the Input and Bypass Breakers; otherwise a Load

Loss will occur.

• Input Breaker

• Bypass Breaker

• Battery Breaker - Extended Battery Cabinet (EBC)

• Battery Breaker - UPS (if EBC capable)

• Module Output Breaker (if parallel configuration)

4 Battery Upgrade Instructions for 93E (20–60 VA) P-164000967—Rev 01

Figure 3. Eaton 93E 30 kVA and 60 kVA UPS Breaker Locations

Input Breaker

Battery Breaker

(EBC capable

option only.)

93E 30 kVA UPS 93E 60 kVA UPS

5. Follow appropriate Lock Out /Tag Out (LOTO) and electrical safety procedures

6. Remove dead front panels:

• 30 kVA, upper and lower panels

• 60 kVA lower two panels

7. Disconnect all internal battery trays (note battery wiring configurations)

Battery Upgrade Instructions

Battery Upgrade Instructions for 93E (20–60 VA) P-164000967—Rev 01 5

Figure 4. Eaton 93E 30 kVA and 60 kVA Battery Tray and Cabinet Wiring

WARNING

All battery trays must be disconnected before proceeding.

Battery Upgrade Instructions

6 Battery Upgrade Instructions for 93E (20–60 VA) P-164000967—Rev 01

8. Follow appropriate protocols to verify the UPS is electrically isolated / de-energized by using a certified

Digital Multi-Meter to verify the absence of AC voltages within the UPS

9. Remove the internal battery trays and label them as “old”

10. Install all the new battery trays

IMPORTANT

Before connecting ANY battery trays, verify and orient yourself with ALL battery harnesses

11. Attach the Wiring Adaptor Harness to the existing UPS cabinet wiring harness for each battery shelf (one

shelf at a time) (red–to–red and black–to–black).

WARNING

The 2-circuit connectors should ALWAYS mate with a battery tray connector, NEVER with a 2-circuit connector

in another UPS harness. Arc-flash incident may occur when incorrectly mated.

a. Install the adapter on each UPS cabinet battery harness. Connect the adapter to the UPS cabinet

wiring harness (red–to–red and black–to–black).

Figure 5. Wiring Harness Adapter

Battery Upgrade Instructions

Battery Upgrade Instructions for 93E (20–60 VA) P-164000967—Rev 01 7

Figure 6. Wiring Harness Connection Detail

Wiring Adapter

Harness

Black Black White

Wire Red Red

Black Black

Cabinet

Wiring

Harness

Battery Tray

Wiring

Battery Tray

Wiring

Red Red

Black Black

Red Red

Connector

Sleeving

*Battery Tray

Connection

Only

*Cabinet Harness

Connection Only

Battery Tray Shelf

Battery Tray Battery Tray Battery Tray Battery Tray

b. Verify the absence of DC voltage on the harness (use precautions when verifying the voltage readings)

Battery Upgrade Instructions

8 Battery Upgrade Instructions for 93E (20–60 VA) P-164000967—Rev 01

Figure 7. Wiring Harness Adapter — DC Voltage Testing

c. Slowly push the black sleeving over the cabinet harness Anderson connectors until centered

Tie wrap each end of the sleeving

Figure 8. Battery Wiring Adapter Harness — Sleeving Detail

Tie Wraps

Cabinet

Wiring

Harness

Wiring Adapter

Harness

Connector

Sleeving

Battery Upgrade Instructions

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