Eaton SV9000 Instructions for use

MN04001002E For more information visit:

www.eatonelectrical.com

SV9000 AF Drives — Motor Pump Enhanced Protection Application

Application Manual

June 2004

Supersedes February 2001

Page ii (60) Motor Pump Enhanced Protection Application SV9000

Updates

Update Note: 1

Page 2 —

Figure 3-1 —

DIA3 (par. 2.2 = 10) becomes DIA2 (par. 11.1 = 10)

Update Note: 2

Addition to Code 12.1 Description —

23 = Hot Motor Winding Detection

24 = Hot Motor Bearing Detection

25 = Seal Leak Detection

26 = High Vibration Detection

27 = Warn Flash

Update Note: 3

Page 17—

Page 17 —

Addition to Code 12.3 Description —

27 = Warn Flash

Page iii Manual Title SV9000

Motor Pump Enhanced

Protection Application

Contents

1 General........................................................ 2

2 Control I/O ................................................... 2

3 Control Signal Logic .................................... 2

4 Parameter Group 0...................................... 3

4.1 Application Selection ............................ 3

4.2 Parameter Loading ............................... 3

4.3 Language .............................................. 3

5 Basic Parameters, Group 1 ......................... 4

5.1 Parameter Table ................................... 4

5.2 Description of Group 1 Parameters ...... 5

6 Special parameters, Groups 2—10............. 9

6.1 Parameter tables................................... 9

6.2 Description of Groups 2-10 Parameters

............................................................ 19

7 Fault Code ................................................. 52

8 Monitoring Data ......................................... 52

9 SV9IOC103 Control Connections ............. 53

Page iv (60) Motor Pump Enhanced Protection Application SV9000

Page1(60) Motor Pump Enhanced ProtectionApplicationSV9000

1 General

The Motor Pump Enhanced Protection

application is a modified version of the normal

Multi-Purpose application. It has parameters for

torque control and for Fieldbus communication.

The following fieldbuses are supported:

Interbus, Modbus, LonWorks,CAN-bus

(SDS, DeviceNet).

The frequency reference, the analog and

digital outputs have extra alternatives in their

control parameters, however, the source of the

free analog input can not be selected from the

I/O Expander as in the Multi-Purpose II

application. Lastly, this application allows for

up to four (4) additional custom inputs, faults,

and fault indicators (when an additional I/O

board is installed).

2 Control I/O

Terminal Signal Description

1 +10Vref Reference output Voltage for potentiometer, etc.

in+Analoginput, voltage

(programmable)

Frequency reference range 0—10 V

3 GND I/O Ground Ground for reference and controls

in+

in-

Analoginput,

current (programmable)

Default setting: not used,

range 0—20 mA

6 +24V Control voltage output Voltage for switches, etc. max 0.1 A

7 GND I/O ground Ground for reference and controls

8 DIA 1 Start forward Contact closed = start forward

9DIA 2Programmable InputContact closed = Enable 11.1.3

10 DIA 3 Fault reset Contact open = no action

Contact closed = fault reset

11 CMA Common for DIA 1—DIA 3 Connect to GND or +24V

12 +24V Control voltage output Voltage for switches (see #6)

13 GND I/O ground Ground for reference and controls

14 DIB4 Jog speed select

(programmable)

Contact open = no action

Contact closed = jogging speed

15 DIB5 Programmable Input Default = Not Used

16 DIB6 Acceleration/deceleration

time select (programmable)

Contact open = par. 1.3, 1.4 in use

Contact closed = par. 4.3, 4.4 in use

17 CMB Common for DIB4—DIB6 Connect to GND or +24V

18 Iout+

19 Iout-

Output frequency

Analogoutput

Programmable,(par. 3.1)

Range 0—20 mA/RL, max. 500Ω

20 DO1 Digital output

READY

Programmable, (par. 12.1)

Open collector, I≤50mA, U≤48 VDC

21 RO1

22 RO1

23 RO1

Relay output 1

RUN

Programmable, (par. 12.2)

24 RO2

25 RO2

26 RO2

Relayoutput 2Programmable, (par. 12.3)

Default = Not used

Figure 2-1 Default I/O configuration and connection example of the

Motor Pump Enhanced Protection Application

READY

RUN

220

VAC

Page 2 (60) Motor Pump Enhanced Protection Application SV9000

3 Control Signal Logic

DIB4

DIA1

DIA2

DIA3

MP2BLOCK

DIB5

DIB6

Update Note: 1

Internal

frequency

reference

Internal

Start/Stop

Internal

fault reset

Internal

reverse

=control line

=signal line

Programm.

Start/Stop

Logic

PROGRAMMABLE

PUSH BUTTON 2

Multi step

speeds

(If any of

DI_ inputs

are pro

grammed

for this

function)

Joystick

control

Joystick

control

Jogging speed

selection

(programmable)

ARAMETERS

5 Reference selection

6 Jog speed ref.

10.1 Fieldbus control

Fault reset

Programmable Input

Accel./deceler. time select

(programmable)

Start FWD

Uin +

Iin±

in +I

in I

Vin x

min(Vin,Iin)

Vin

Iin

max(Vin,Iin)

Par . 9.1

Torque reference

selection

Par . 6.1

Motor control mode

Torque

reference

scaling

Torque reference

Motor control mode

Torque

control

DIA3 (par. 2.2=10)

Fieldbus

Uin+

Figure 3-1: Control SignalLogic of the Motor Pump Enhanced Protection

Application Switchpositions correspond to factorysettings.

SV9000 Motor Pump Enhanced Protection Application Page 3 (60)

4 Parameter Group 0

Number Parameter Range Step Default Customer Description

0.1 Application

selection 0-7 1 0

0 = Motor Pump Enhanced Protection

(loaded special application)

1 = Basic Application

2 = Standard Application

3 = Local/Remote

4 = Multi-step Speed Application

5 = PI-control Application

6 = Multi-purpose Control Application

7 = Pump and Fan control Application

0.2 Parameter

Loading 0-5 1 0

0 = Loading ready / Select loading

1 = Load default setting

2 = Read up parameters to user's set

3 = Load down user's set parameters

4 = Read parameters up to the panel

(possible only with the graphical

panel)

5 = Load down parameters from the panel

(possible only with graphical panel)

0.3 Language

Selection 0 0 = English

4.1 Application Selection

With this parameter the active application can be selected. If the device has been ordered from the

factory equipped with the Multipurpose II application this has been loaded in the unit as application 0.

The application has also been set active at the factory. However, check that the value of the

parameter0.1 iszerowhenyouwantto useMotor Pump EP.

If the application is loaded later it has to be activated after loading by setting the value of parameter

0.1 to zero.

4.2 Parameter Loading

See User's Manual chapter 11.

4.3 Language

With this parameter, the language of the graphical panel can be selected.

Page 4 (60) Motor Pump Enhanced Protection Application SV9000

5 Basic Parameters, Group 1

5.1 Parameter Table

Code Parameter Range Step Default Custom Description Page

1.1 Minimum frequency 0—120/500 Hz 1 Hz 0 Hz 5

1.2 Maximum

frequency

0—120/500 Hz 1 Hz 50 Hz * 5

1.3 Acceleration time 1 0.1—3000 s 0.1 s 3 s Time from fmin (1. 1) to fmax (1. 2) 5

1.4 Deceleration time 1 0.1—3000 0.1 s 3 s Time from fmax (1. 2) to fmin (1. 1) 5

0 = Vin 3 = Vin - Iin

1 = Iin 4 = Iin - Vin

2 = Vin + Iin 5 = Vin * Iin

6 = Vin joystick control

7 = Iin joystick control

8 = Signal from internal motor pot.

9 = Signal from internal motor pot.

reset if SV9000 unit is stopped

10 = Signal from internal motor pot.

(stored in memory over utility

break)

11 = Min (Vin, Iin)

12 = Max (Vin, Iin)

1.5 Reference

selection

0—13

13 = Panel reference r1

1.6 Jog speed

reference

fmin —fmax 0.1 Hz 5 Hz 6

1.7 Current limit 0.1—

2.5 x InSV9

0.1 A 1.5 x

InSV9

Output current limit [A] of the unit 6

1.8 V/Hz ratio selection 0—2 1 0 0 = Linear

1 = Squared

2 = Programmable V/Hz ratio

1.9 V/Hz optimization 0—1 1 0 0 = None

1 = Automatic torque boost

1.10 Nominal voltage of

the motor

180—690 1 V 230 V

380 V

480 V

575 V

Voltage code 2

Voltage code 4

Voltage code 5

Voltage code 6

1.11 Nominal frequency

of the motor

30—500 Hz 1 Hz 60 Hz fnon the rating plate of the motor 8

1.12 Nominal speed of

the motor

1—20000 rpm 1 rpm 1440

rpm

nnon the rating plate of the motor 8

1.13 Nominal current of

the motor

2.5 x InSV9 0.1 A InSV9 Inon the rating plate of the motor 8

1.14 Supply voltage 180—250

380—440

380—500

525—690

230 V

380 V

480 V

575 V

Voltage code 2

Voltage code 4

Voltage code 5

Voltage code 6

1.15 Parameter conceal 0—1 1 0 Visibility of the parameters:

0 = All parameter groups visible

1 = Only group 1 is visible

1.16 Parameter value

lock

0—1 1 0 Disables parameter changes:

0 = Changes enabled

1 = Changes disabled

* If 1.2 >motor synchr. speed, check suitability for motor and drive system.

Note! = Parameter value can be changed only when the frequency converter is stopped.

Table 5-1 Group 1 Basic Parameters.

SV9000 Motor Pump Enhanced Protection Application Page 5 (60)

5.2 Description of Group 1 Parameters

1.1 Minimum frequency

1.2 Maximum frequency

Defines frequency limits of the frequency converter. The default maximum value for

parameters 1.1 and 1.2 is 120 Hz. By setting 1.2 = 120 Hz when the device is stopped

(RUN indicator not lit) the maximum value of parameters 1.1 and 1.2 is changed to

500 Hz. At the same time the panel reference resolution is changed from 0.01 Hz to

0.1 Hz. Changing the maximum value from 500 Hz to 120 Hz is done by setting parameter

1.2 = 119 Hz when the device is stopped.

1.3 Acceleration time 1

1.4 Deceleration time 1

These limits correspond to the time required for the output frequency to accelerate from

the set minimum frequency (par. 1.1) to the set maximum frequency (par. 1.2).

1.5 Reference selection

0Analog voltage reference from terminals 2—3, e.g. a potentiometer

1Analog current reference from terminals 4—5, e.g. a transducer.

2Reference is formed by adding the values of the analog inputs

3Reference is formed by subtracting the voltage input (Vin) value from the current input

(Iin) value

4Reference is formed by subtracting the current input (Iin) value from the voltage input

(Vin) value

5Reference is the formed by multiplying the values of the analog inputs

6Joystick control from the voltage input (Vin).

Signal Range Max Reverse Speed Direction Change Max Forward Speed

0—10 V 0 V 5 V +10 V

Custom Par. 2.2 x 10V In the middle of custom range Par. 2.3 x 10 V

-10 V—+10 V -10 V 0 V +10 V

Warning! Use only the -10V—+10 V signal range. If a custom or 0—10 V signal range

is used, the drive starts to run at the maximum reverse speed if the reference

signal is lost.

7Joystick control from the current input (Iin).

Signal Range Max Reverse Speed Direction Change Max Forward Speed

0—20 mA 0 mA 10 mA 20 mA

Custom Par. 2.8 x 20 mA In the middle of custom range Par. 2.9 x 20 mA

4—20 mA 4 mA 12 mA 20 mA

Warning! Use only 4—20 mA signal range. If custom or 0—20 mA signal range is

used, the drive runs at maximum reverse speed if the control signal is lost.

Set the reference fault (par. 7.2) active when the 4—20 mA range is used,

then the drive will stop to the reference fault if the reference signal is lost.

Note! When joystick control is used, the direction control is generated from the joystick

reference signal. See figure 5.2-1.

Page 6 (60) Motor Pump Enhanced Protection Application SV9000

Analog input scaling, parameters 2.11—2.14 are not used when joystick control is

used.

out

–10V

+10V V

max

(Par. 1.2)

max

(Par. 1.2)

min

(Par. 1.1)

min

(Par. 1.1) Hysteresis ±2% (±0.2V)

If minimum frequency (Par. 1.1) > 0,

hysteresis is ±2% at the reversing point.

out

–10V

+10V V

max

(Par. 1.2)

max

(Par. 1.2)

If minimum frequency (Par. 1.1) = 0,

there is no hysteresis at the reversing point.

Figure 5.2-1: Joystick Control Vin Signal -10 V—+10 V

8Reference value is changed with digital input signals DIA4 and DIA5.

- switch in DIA3 closed = frequency reference increases

- switch in DIA4 closed = frequency reference decreases

Speed of reference change can be set with parameter 2.15.

9Same as setting 8 but the reference value is set to the minimum frequency (par. 1.1)

each time the frequency converter is stopped.

10 Same as setting 8 but the reference is stored to the memory over utility break. When

the value of the parameter 1.5 is set to 8, 9 or 10, the value of the parameters 11.4

and 11.5 is automatically set to 11.

11 The smaller of signals Vin and Iin is the frequency reference

12 The greater of signals Vin and Iin is the frequency reference

13 Panel reference r1 is the frequency reference

1.6 Jogging speed reference

Parameter value defines the jogging speed selected with the digital input.

1.7 Current limit

This parameter determines the maximum motor current from the frequency converter. To

avoid motor overload, set this parameter according to the rated current of the motor.

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