Eaton OPTCB RS-485 User manual

MN04008002E For more information visit: www.EatonElectrical.com

Siemens APOGEE™ FLN (P1) Communication Kit

User Manual

February 2006

Supersedes December 2005

Siemens APOGEE™ FLN (P1) Communication Kit

MN04008002E For more information visit: www.EatonElectrical.com i

February 2006

Important Notice – Please Read

The product discussed in this literature is subject to terms and conditions outlined in Eaton

Electrical Inc. selling policies. The sole source governing the rights and remedies of any

purchaser of this equipment is the relevant Eaton Electrical Inc. selling policy.

NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A

PARTICULAR PURPOSE OR MERCHANTABILITY, OR WARRANTIES ARISING FROM COURSE

OF DEALING OR USAGE OF TRADE, ARE MADE REGARDING THE INFORMATION,

RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN. In no event will Eaton

Electrical Inc. be responsible to the purchaser or user in contract, in tort (including

negligence), strict liability or otherwise for any special, indirect, incidental or consequential

damage or loss whatsoever, including but not limited to damage or loss of use of equipment,

plant or power system, cost of capital, loss of power, additional expenses in the use of

existing power facilities, or claims against the purchaser or user by its customers resulting

from the use of the information, recommendations and descriptions contained herein.

The information contained in this manual is subject to change without notice.

Siemens APOGEE™ FLN (P1) Communication Kit

ii For more information visit: www.EatonElectrical.com MN04008002E

February 2006

Table of Contents

LIST OF FIGURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

LIST OF TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv

Deﬁnitions and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv

Hazardous High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv

CHAPTER 1 — OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Speciﬁcations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

CHAPTER 2 — BOARD LAYOUT AND CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . 2-1

OPTCB Communication Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

CHAPTER 3 — INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Making the Ground Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Bus Terminal Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Bus Biasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

LED Indications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Installing the OPTCB Communication Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

CHAPTER 4 — COMMISSIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Fieldbus Board Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Siemens FLN Communication Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

CHAPTER 5 — SIEMENS FLN (P1) PROTOCOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

P1 Point Map. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

CHAPTER 6 — COMMUNICATION BOARD FAULT TRACKING . . . . . . . . . . . . . . . . . . 6-1

Siemens APOGEE™ FLN (P1) Communication Kit

MN04008002E For more information visit: www.EatonElectrical.com iii

February 2006

List of Figures

Figure 2-1: OPTCB Communication Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Figure 3-1: Cable Stripping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Figure 3-2: Inserting the Data Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Figure 3-3: Grounding the Communication Cables . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Figure 3-4: Stripping the Communication Cables . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Figure 3-5: Grounding the Communication Cables . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Figure 3-6: Using Jumper X4 to Set the Bus Termination . . . . . . . . . . . . . . . . . . 3-3

Figure 3-7: Connecting Resistor Biasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Figure 3-8: LED Indications on the Communication Board . . . . . . . . . . . . . . . . . . 3-5

Figure 4-1: Communication Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

List of Tables

Table 1-1: Speciﬁcations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Table 2-1: OPTCB Bus Connector Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Table 3-1: Bias Resistor Size vs. Number of Nodes . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Table 3-2: Communication Board Status LED (BS) — YELLOW . . . . . . . . . . . . . . 3-5

Table 3-3: Fieldbus Status LED (FS) — GREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Table 3-4: Installing the OPTCB Communication Board . . . . . . . . . . . . . . . . . . . . 3-6

Table 4-1: Changing the FLN Board Commissioning Parameter Values . . . . . . . 4-1

Table 4-2: Communication Message Indications . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Table 5-1: Analog Inputs (AI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Table 5-2: Analog Outputs (AO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Table 5-3: Binary Inputs (BI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Table 5-4: Binary Outputs (BO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Table 6-1: Communication Board Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Table 6-2: AFD Response to Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Siemens APOGEE™ FLN (P1) Communication Kit

iv For more information visit: www.EatonElectrical.com MN04008002E

February 2006

Safety

Deﬁnitions and Symbols

WARNING

This symbol indicates high voltage. It calls your attention to items

or operations that could be dangerous to you and other persons

operating this equipment. Read the message and follow the

instructions carefully.

This symbol is the “Safety Alert Symbol.” It occurs with either of

two signal words: CAUTION or WARNING, as described below.

WARNING

Indicates a potentially hazardous situation which, if not avoided,

can result in serious injury or death.

CAUTION

Indicates a potentially hazardous situation which, if not avoided,

can result in minor to moderate injury, or serious damage to the

product. The situation described in the CAUTION may, if not

avoided, lead to serious results. Important safety measures are

described in CAUTION (as well as WARNING).

Hazardous High Voltage

WARNING

Motor control equipment and electronic controllers are connected

to hazardous line voltages. When servicing drives and electronic

controllers, there may be exposed components with housings or

protrusions at or above line potential. Extreme care should be taken

to protect against shock.

Stand on an insulating pad and make it a habit to use only one

hand when checking components. Always work with another

person in case an emergency occurs. Disconnect power before

checking controllers or performing maintenance. Be sure

equipment is properly grounded. Wear safety glasses whenever

working on electronic controllers or rotating machinery.

Siemens APOGEE™ FLN (P1) Communication Kit

MN04008002E For more information visit: www.EatonElectrical.com 1-1

February 2006

Chapter 1 — Overview

Introduction

The HVX9000 from Eaton’s electrical business can be controlled, monitored and

programmed from a host system via the Siemens APOGEE™ FLN (P1) communication

protocols with the addition of the OPTCB RS-485 Communication Option Board kit.

If you purchase your Communication Board Kit separate from the drive, please note that it

must be installed in slot E on the control board of the HVX9000.

Speciﬁcations

Table 1-1: Speciﬁcations

Item Speciﬁcation

Communication Board Connections

Interface OPTCB: Pluggable connector (5.08 mm)

Data Transfer Method RS-485, half-duplex

Transfer Cable Twisted pair (1 pair and shield)

Electrical Isolation 500V DC

Communications

Siemens P1 As described in Siemens P1 Protocol Speciﬁcation

Baud Rate 4800 baud

Addresses 0 to 99

Environment

Ambient Operating Temperature 14 to 131°F (-10 to 55°C)

Storage Temperature -40 to 140°F (-40 to 60°C)

Humidity <95%, non-condensing

Altitude Max. 3280 ft. (1000m)

Vibration 0.5G at 9 to 200 Hz

Safety

Standards Fulﬁls EN 50178 standard

Certiﬁcation CE, UL

Siemens APOGEE™ FLN (P1) Communication Kit

1-2

For more information visit:

www.EatonElectrical.com

MN04008002E

February 2006

Siemens APOGEE™ FLN (P1) Communication Kit

MN04008002E For more information visit: www.EatonElectrical.com 2-1

February 2006

Chapter 2 — Board Layout and Connections

The RS-485 Communication Board is connected to the communications bus through a 5-pin

pluggable bus connector (OPTCB board).

Communication with the control board of the drive takes place through the standard interface

board connector shown in Figure 2-1.

OPTCB Communication Board

Figure 2-1: OPTCB Communication Board

Table 2-1: OPTCB Bus Connector Signals

This pin (1) can be used to bypass the cable shield to the next slave.

Jumper X4 is the 120Ωtermination resistor. Set jumper X4 to ON only if

the drive is the last device on the network.

Jumper X1 has no effect on OPTCB board.

Signal Connector Description

NC 1 No connection

VP 2 Supply voltage – plus (5V)

RxD/TxD –N 3 Receive/Transmit data – minus (A)

RxD/TxD –P 4 Receive/Transmit data – plus (B)

DGND 5 Data ground (reference potential for VP)

Bus

Connector

Jumpers Interface Board

Connector

OFF

Siemens APOGEE™ FLN (P1) Communication Kit

2-2

For more information visit:

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MN04008002E

February 2006

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