Eagle T200 User manual
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Operations Manual
Eagle T200 & T200L Carton Sealer
READ ALL INSTRUCTIONS CONTAINED IN THIS
MANUAL PRIOR TO MACHINE INSTALLATION!
Rev. 2-2102
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Contents
page
3
4
1. Safety & Warnings
2. Specifications
3. Setup and Installation
3.1
3.2
3.3
3.4
3.5
3.6
Machine Transportation
Work Height
Tape Head Installation
Upright Post Assembly
Extension Table Installation
Power Supply
5-6
5
5
5
6
6
6
4. Operation
4.1
4.2
4.3
4.4
4.5
Standard Operation
Work Height Adjustment
Adhesive Tape Feed
Adjusting Tape Length
Top Box Squeezer Adjustment
7-8
7
7
8
8
8
5. Maintenance & Troubleshooting
5.1
5.2
5.3
5.4
5.5
Regular Maintenance
Lubrication
Conveyor Belt Adjustment
Carriage Height Adjustment
Typical Faults & Solutions
9-10
9
9
9
10
10
6. Illustrations & Parts List
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
6.11
6.12
6.13
6.14
6.15
11-25
11
12
13
14
16
18
20
21
22
22
23
24
24
25
25
7.
Main Frame Components
Upright Post Assembly
Top Box Squeezer
Tape Head Carriage
Side Conveyor System
Tape Head
Front Tape Roller Assembly
Back Roller Side Plate Assembly
One-Way Knurled Roller Assembly
Guide Pulley Assembly
Knife Back Plate Assembly
Tape Head Assembly
Guide Tape Wheel Assembly Tape
Holder Assembly
Tape Guide Assembly
Electrical Schematics 26-27
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1. Safety and Warnings
WHILE OPERATING THE MACHINE, OPERATORS MUST REFRAIN
FROM WEARING CLOTHING OR ACCESSORIES THAT MAY GET
CAUGHT IN THE MOVING PARTS OF THE MACHINE
(WATCHES, RINGS, BRACELETS, TIES, LOOSE CLOTHING, ETC…)
The Eagle T200 & T200L are a uniform automatic case sealing machine using pressure-sensitive tape
such as PVC or BOPP.
This machine has a wide range of applications including the following industries: pharmaceutical,
publication, refrigeration and air-conditioning, household appliances, ceramics, produce, meats,
poultry.
Prior to setting up the machine
1. Verify the model number matches the model number addressed in this manual.
2. Verify that no parts of the machine have been removed or are missing.
3. Remove all packaging or shipping materials used during transport or storage of the machine.
4. Check for any damage that may have occurred during shipping or transport.
Prior to operating the Eagle T200 & T200L, verify
•Protective shielding and covers are properly installed
•Top and side transfer rollers are present and properly installed
•Machine is on stable ground and casters are in the locked position.
DO NOT USE TO SEAL CARTONS CONTAINING HAZARDOUS
SUBSTANCES OR EXPLOSIVE MATERIALS
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2. Specifications
110VAC, 50/60Hz (Single Phase)
~30 cartons per minute
88lbs (40kg)
2-3in (48-72mm)
6in to infinite
6.75-19.75in
4.75-19.75in
43in
35in
50.3in (adjustable)
558lbs
32-104ºF (0-40ºC) @ ≤ 98%
Humidity
110VAC, 50/60Hz (Single Phase)
30 cartons per minute
100lbs (45kg)
2-3in (48-72mm)
6in to infinite
6.75-30in
4.75-30in
43in
708lbs
32-104ºF (0-40ºC) @ ≤ 98%
Humidity
≤ 75db ≤ 75db
T200 T200L
Power Requirement
Sealing Speed
Max. Carton Weight
Tape Width
Carton Length
Carton Width
Carton Height
Machine Length
Machine Width
Machine Height
Shipping Weight
Operational Environment
Machine Noise Levels
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3. Machine Setup and Installation
TAKE CARE TO AVOID DAMAGE TO THE MOTOR AND ASSEMBLY WHILE
LIFTING OR TRANSPORTING THE MACHINE!
3.1 Transportation
Use a fork lift or tow motor to remove the machine from its shipping container or pallet.
3.2 Working Height Adjustment
While elevated, install the 4 casters on the legs. Set each leg to the same height to ensure the machine is
level when placed onto the ground.
The working height should be set such that the operator is able to comfortably reach the roller table while
maintaining approximately 4in (100mm) of distance from the machine.
3.3 Tape Head Installation
Rest the upper tape head on the carriage placing the notches in the rear of the tape head onto the
supporting shaft. Pull out the pin rod by the key ring, lower the tape head and release the key ring. For
the lower tape head, remove the front supporting shaft. Rest the rear of the tape head on the rear
supporting shaft. Place the front supporting shaft on the angled notches in the front of the tape head and
lower the tape head down guiding the pin into the notches in the frame.
Check tape cutter position and adjust as needed.
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3. Machine Setup and Installation
3.4 Upright Post Assembly
Attach upright post assembly to the base frame with the
screws provided
3.5 Extension Table Installation
Align the holes in the extension with the posts in the frame and carefully lower the table extension.
3.6 Connect Power Supply
Connect the machine to the power supply.
Note: Prior to connecting the machine to the power supply, verify that the power switch is set to the ‘OFF’
position and that the work area is clean and clear of any items.
Screw Hole
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4. Operation
4.1 Standard Operation
Prior to operating the machine, please confirm that
1. The proper power is being supplied to the machine (110V)
2. All fasteners and protective covers are securely in place
3. All electronic components are dry
Machine Operation
1. Plug the machine into the power source
a. DO NOT hard wire the machine to the power source
2. Adjust horizontal and vertical guides to accommodate cartons to be sealed
3. Press the button labeled ‘Start’
4. Verify belt movement direction
5. Place carton to be sealed into the feed side of the machine
a. Cartons must be placed in the center of the roller table for proper feed through the
machine
After operating the machine for two to five minutes, check the following
1. Horizontal guide adjustment lever is firmly in place and belts do not have excess slack
a. Belt deviation (slack) should be checked once every ten days
b. Adjust belt tension as needed
2. Vertical guide adjustment lever is firmly in place and belts do not have excess slack
a. Belt deviation (slack) should be checked once every ten days
b. Adjust belt tension as needed
3. Verify that tape is being dispensed in a consistent manner that ensures a smooth application onto
the carton being fed through the machine.
TURN OFF MACHINE AND DISCONNECT IT FROM THE POWER SOURCE
PRIOR TO PERFORMING ANY MAINTENANCE OR SERVICE
4.2 Adjustable Work Height
Put the nut plate into the leg support according to the figure.
Then loosely connect the fastening piece and the nut plate
with the socket head cap screws. Insert the leg between the
leg support and nut plate. The leg can now be adjusted up and
down as desired. Tighten the screws.
The working height should be set such that the operator is able
to comfortably reach the roller table while maintaining
approximately 4in (100mm) of distance from the machine.
4. Operation
4.3 Feeding the Adhesive Tape
4.4 Adjusting Tape Length
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Move the guiding tape wheel from hole #1 to hole #6 to shorten the tape length.
4.5 Top Box Squeezer Adjustment
Adjustment Knob
•Loosen the knobs and move each top box
squeezer in the direction of the arrows 1
and 2.
•Rollers should touch (aka kiss) the edge
of the carton with a little bit of pressure.
•This will help squeeze the gap in between
the flaps.
•Top squeezers are mainly used for the
over filled cartons.
•Remember to adjust top squeezers when
changing carton sizes.
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5. Maintenance and Troubleshooting
TURN OFF MACHINE AND DISCONNECT IT FROM THE POWER SOURCE
PRIOR TO PERFORMING ANY MAINTENANCE OR SERVICE
5.1 Regular Maintenance & Cleaning
1. Check all bolts and screws regularly to ensure smooth, malfunction-free operation of the machine.
2. Lubricate moving parts of the machine on a regular basis.
3. Clean the machine surfaces.
4. Clean off any tape residue from the cutting blade daily.
5. If the machine is to be stored for an extended period of time, the cutting blade should be oiled
prior to being placed in storage.
5.2 Lubrication
1. The driving chain should be lubricated once a month.
2. The bearings should be lubricated once a month.
3. The transmission axle, driving chain and bearing should be lubricated once a week.
4. All other moving parts should be lubricated on a regular basis.
5.3 Conveyor Belt Replacement/Adjustment
1. Unscrew the screws, removing the protective cover of the belt.
2. Loosen the adjustable bolt until the belt becomes loose.
3. Loosen the set screws, removing the upper plate of the side
power device.
4. Replace the belt.
5. Roll the belt manually and lead it into a suitable position at the
same time.
6. Cover the side power device with the upper plate, tighten set
screws and adjustable belts.
7. Determine proper tension of the belt by slightly pulling the middle
of the belt and adjust the adjustable bolt
Adjustments are made using the adjustable bolt located at the
end of the side conveyor system.
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5. Maintenance & Troubleshooting
5.4 Carriage Height Adjustment
Rotate the height adjustment handle by hand to adjust the carriage height.
Rotate the handle clockwise to move the carriage up and counter clockwise to move the carriage
down.
5.5 Typical Faults & Solutions
Fault Solution
Tape is not centered on the carton. Adjust the tape positioning knob on the tape
head dispenser.
Scratched carton caused by tape cutting blade. Adjust tape cutting blade position.
Tape is not properly adhering to the carton.
(Caused by forward tape transfer wheel not
applying sufficient force)
Adjust front wheel spring to increase force.
Check for proper tape threading.
This manual suits for next models
1
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