DUROMAX XP4500DX User manual

5800 Ontario Mills Pkwy

Ontario, CA 91764 USA

www.DuroMaxPower.com

Call our Customer Care Team Toll Free 8-5 pm PST Mon-Fri

844-DUROMAX

XP4500DX

USER MANUAL

This manual provides information regarding

the operation and maintenance of these

products. We have made every effort to

ensure the accuracy of the information in

this manual. We reserve the right to change

this product at any time without prior

notice.

CONTENTS

Introduction .................................................................................................................... 6

General Safety Procedures ........................................................................................... 8

Carbon Monoxide Safety ............................................................................................. 12

Unit and Purchase Information .................................................................................. 14

Introduction

Checking the Oil ........................................................................................................... 28

Check the Gas Level ..................................................................................................... 29

Starting the Generator Using Gasoline ...................................................................... 30

Starting the Generator Using Propane....................................................................... 32

Starting the Generator Using Recoil Start ................................................................. 36

Starting the Generator

Generator Components............................................................................................... 16

Package Contents ......................................................................................................... 18

Packing Braces ............................................................................................................. 19

Wheel Kit Installation.................................................................................................... 20

Connect the Battery .................................................................................................... 22

Adding Oil ...................................................................................................................... 23

Adding Gasoline ............................................................................................................ 24

Grounding the Generator ........................................................................................... 25

High Altitude Operation .............................................................................................. 25

Generator Setup

AC Usage ........................................................................................................................ 40

Connecting a Load to the Generator.......................................................................... 42

Using the Digital Multimeter ....................................................................................... 44

Using the Generator

CONTENTS

Maintenance Schedule.................................................................................................. 48

Maintenance Log ........................................................................................................... 49

Checking the Oil ............................................................................................................ 50

Changing the Oil............................................................................................................. 51

Cleaning the Air Filter .................................................................................................... 52

Spark Plug Maintenance ............................................................................................... 54

Storage and Transportation ......................................................................................... 56

Specications.................................................................................................................. 57

.......................................................................................................................... 68

Basic Troubleshooting .................................................................................................. 60

Changing / Inspecting the Carbon Brushes ............................................................... 61

Changing / Inspecting the AVR .................................................................................... 63

Wiring Diagram ............................................................................................................. 66

Maintenance and Care

Warranty

Troubleshooting

9. .................................................................................................. 72

Contact Information

The DuroMax Way is a commitment to excellence. This vision is focused on the quality,

reliability, and durability of our products combined with outstanding customer service. We

understand that having dependable power whenever and wherever you need it provides comfort,

safety, and peace of mind. It is through this philosophy that DuroMax achieves our vision of...

THE DUROMAX WAY

The DuroMax Way is more than just a brand, it is our understanding and appreciation of just how

important power can be to someone without it…

DUROMAX FOR HOME

Electricity in our home not

only provides comfort but

safety as well. From keeping

the heat or A/C on to keeping

our food cold, power is

essential to our daily lives.

Inevitability when disaster

strikes and we are left without

power for a prolonged period

of time, our way of life is

put at risk. This is by far the

most critical time for reliable

portable power.

DUROMAX FOR WORK

On the job site, portable

power allows you the ability

to get work done in remote

locations when traditional

power sources are usually

unavailable. Equipment like

table saws, sanders, and

work lights are a necessities

and portable power can

play a critical role in getting

a job done successfully and

eciently.

DUROMAX FOR PLAY

Camping outdoors in a

remote location can get one

in touch with nature and allow

them to forget the stress of

the day-to-day grind. Here,

portable power can provide

comfort as well as safety. With

portable power, you can keep

your cellphone charged, light

up your campsite, or even

brew a cup of coee, all while

being miles from civilization..

INTRODUCTION

Notice Regarding Emissions

DuroMax Power Equipment is headquartered in Ontario, California and is the industry’s leader in

Dual Fuel portable generator technology. In addition to a full assortment of portable generators

ranging from digital inverters to large 15,000-watt portable standby units, our product line includes

pressure washers, engines, pumps, and accessories.

The foundation of our company is built on quality, reliability, durability, and customer service. At

DuroMax our vision is simple, we are committed to Powering Everyone... Anywhere!

STOP

Please do not return

to the store.

DuroMax representatives are ready to help you

with any questions, concerns, or issues about your

new product. We can guide you through assembly,

start up, and how to operate your new generator.

We want you to be able to put your new generator

to use right away!

CALL US BEFORE YOU CONSIDER

RETURNING THE PRODUCT!

1-844-DUROMAX

TOLL-FREE

Engines that are certied to comply with U.S. EPA emission regulations for SORE (Small O-Road

Equipment), are certied to operate on regular unleaded gasoline and may include the following

emission control systems: (EM) Engine Modications and (TWC) Three-Way Catalyst (if so equipped).

SAFETY ALERT SYMBOL

DANGER:This generator produces poisonous carbon monoxide gas when running. This

gas is both odorless and colorless. Even if you do not see or smell gas, carbon monoxide

may still be present. Breathing this poison can lead to headaches, dizziness, drowsiness,

and eventually death.

●Use outdoors ONLY in non-conned areas.

●Keep several feet of clearance on all sides to allow proper ventilation of the generator.

WARNING: The exhaust from this product contains chemicals known to the State of

California to cause cancer, birth defects, or other reproductive harm.

WARNING: This generator produces heat when running. Temperatures near exhaust can

exceed 150°F (65°C).

●Do not touch hot surfaces. Pay attention to warning labels on the generator denoting

hot parts of the machine.

●Allow generator to cool several minutes after use before touching engine or areas

which heat during use.

The safety alert symbol is used with one of the safety words (DANGER,

CAUTION, or WARNING) to alert you of hazards. Please pay attention to

these hazard notices both in this manual and on the generator.

GENERAL SAFETY PROCEDURES

Please familiarize yourself with the following safety symbols and words:

●DANGER: Indicates a hazard that will result in serious injury or death if instructions are not

followed.

●WARNING: Indicates a strong possibility of causing serious injury or death if instructions are not

followed.

●CAUTION: Indicates a possibility of personal injury or equipment damage if instructions are not

followed.

WARNING: This generator may emit highly ammable and explosive gasoline vapors,

which can cause severe burns or even death. A nearby open ame can lead to an

explosion even if not directly in contact with gasoline.

●Do not operate near an open ame.

●Do not smoke near the generator.

●Always operate on a rm, level surface.

●Always turn the generator o before refueling.

●Allow generator to cool for at least 2 minutes before removing the fuel cap. Loosen

cap slowly to relieve pressure in the tank.

●Do not overll the gas tank. Gas may expand during operation. Do not ll to the top

of the tank.

●Always check for spilled gas before operating.

●Empty the gasoline tank before storing or transporting the generator.

●Before transporting, turn the fuel valve to the o position and disconnect

the spark plug.

WARNING: This generator produces a powerful voltage, which can result in electrocution.

●ALWAYS ground the generator before using it (see the “Grounding the Generator”

portion of the “PREPARlNG THE GENERATOR FOR USE”).

●The generator should only be plugged into electrical devices, either directly or with

an extension cord. NEVER connect to a building electrical system without a qualied

electrician. Such connections must comply with local electrical laws and codes. Failure

to comply can create a backow of power, which may result in serious injury or death

to utility workers.

●Use a ground fault circuit interrupter (GFCI) in highly conductive areas such as metal

decking or steelwork. GFCls are available in-line with some extension cords.

●Do not use uncovered in rainy or wet conditions.

●Do not touch bare wires or receptacles (outlets).

●Do not allow children or non-qualied persons to operate.

GENERAL SAFETY PROCEDURES

In addition to the above safety notices, please familiarize

yourself with the safety and hazard markings on the

generator.

GENERAL SAFETY PROCEDURES

DANGER

DO NOT OVERFILL

THE GAS TANK

OVERFILLING CAN RESULT

IN A FIRE, EXPLOSION,

OR DEATH.

1.5”

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