DURKOPP ADLER 867 Operating instructions

867

Spezialnähmaschine

Serviceanleitung

Service Instructions

Instructions de service

Istruzioni per il servizio

Postfach 17 03 51, D-33703 Bielefeld • Potsdamer Straße 190, D-33719 Bielefeld

Telefon +49 (0) 521 / 9 25-00 • Telefax +49 (0) 521 / 9 25 24 35 • www.duerkopp-adler.com

Ausgabe / Edition: Änderungsindex Teile-Nr./Part.-No.:

02/2010 Rev. index: 03.0 Printed in Federal Republic of Germany 0791 867641

Eigentum der Dürkopp Adler AG und urheberrechtlich geschützt. Jede, auch auszugsweise Wiederverwendung

dieser Inhalte ist ohne vorheriges schriftliches Einverständnis der Dürkopp Adler AG verboten.

Property of Dürkopp Adler AG and copyrighted. Reproduction or publication of the content in any manner, even

in extracts, without prior written permission of Dürkopp Adler AG, is prohibited.

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Foreword

This instruction manual is intended to help the user to become familiar

with the machine and take advantage of its application possibilities in

accordance with the recommendations.

The instruction manual contains important information on how to

operate the machine securely, properly and economically. Observation

of the instructions eliminates danger, reduces costs for repair and

down-times, and increases the reliability and life of the machine.

The instruction manual is intended to complement existing national

accident prevention and environment protection regulations.

The instruction manual must always be available at the machine/sewing

unit.

The instruction manual must be read and applied by any person that is

authorized to work on the machine/sewing unit. This means:

–Operation, including equipping, troubleshooting during the work

cycle, removing of fabric waste,

–Service (maintenance, inspection, repair) and/or

–Transport.

The user also has to assure that only authorized personnel work on the

machine.

The user is obliged to check the machine at least once per shift for

apparent damages and to immediatly report any changes (including the

performance in service), which impair the safety.

The user company must ensure that the machine is only operated in

perfect working order.

Never remove or disable any safety devices.

If safety devices need to be removed for equipping, repairing or

maintaining, the safety devices must be remounted directly after

completion of the maintenance and repair work.

Unauthorized modification of the machine rules out liability of the

manufacturer for damage resulting from this.

Observe all safety and danger recommendations on the machine/unit!

The yellow-and-black striped surfaces designate permanend danger

areas, eg danger of squashing, cutting, shearing or collision.

Besides the recommendations in this instruction manual also observe

the general safety and accident prevention regulations!

General safety instructions

The non-observance of the following safety instructions can cause

bodily injuries or damages to the machine.

1. The machine must only be commissioned in full knowledge of the

instruction book and operated by persons with appropriate training.

2. Before putting into service also read the safety rules and

instructions of the motor supplier.

3. The machine must be used only for the purpose intended. Use of

the machine without the safety devices is not permitted. Observe all

the relevant safety regulations.

4. When gauge parts are exchanged (e.g. needle, presser foot, needle

plate, feed dog and bobbin) when threading, when the workplace is

left, and during service work, the machine must be disconnected

from the mains by switching off the master switch or disconnecting

the mains plug.

5. Daily servicing work must be carried out only by appropriately

trained persons.

6. Repairs, conversion and special maintenance work must only be

carried out by technicians or persons with appropriate training.

7. For service or repair work on pneumatic systems, disconnect the

machine from the compressed air supply system (max. 7-10 bar).

Before disconnecting, reduce the pressure of the maintenance unit.

Exceptions to this are only adjustments and functions checks made

by appropriately trained technicians.

8. Work on the electrical equipment must be carried out only by

electricians or appropriately trained persons.

9. Work on parts and systems under electric current is not permitted,

except as specified in regulations DIN VDE 0105.

10. Conversion or changes to the machine must be authorized by us

and made only in adherence to all safety regulations.

11. For repairs, only replacement parts approved by us must be used.

12. Commissioning of the sewing head is prohibited until such time as

the entire sewing unit is found to comply with EC directives.

13. The line cord should be equipped with a country-specific mains

plug. This work must be carried out by appropriately trained

technicians (see paragraph 8).

It is absolutely necessary to respect the safety

instructions marked by these signs.

Danger of bodily injuries !

Please note also the general safety instructions.

Contents Page:

Service instructions class 867

(Edition 02.2010)

1. General notes

1.1 Gauges..................................................... 3

1.2 Descriptionofthelockingpositions.................................... 4

1.3 Graduation on the handwheel ....................................... 5

2. Sewing machine

2.1 Positionofthearmshaftcrankonthearmshaft............................ 6

2.2 Upper and lower toothed belt wheel / toothed belt ........................... 7

2.2.1 Position of the upper toothed belt wheel ................................. 7

2.2.2 Position of the lower toothed belt wheel ................................. 8

2.3 Bottom feed and stitch regulator gear .................................. 9

2.3.1 Basicsettingofstitchadjustment..................................... 9

2.3.2 Adjust the 2nd stitch length......................................... 11

2.3.3 Positionofthefeeddoginthethroatplatecutout........................... 12

2.3.4 Feeding motion of the feed dog ...................................... 14

2.3.5 Liftingmotionofthefeeddog ....................................... 15

2.3.6 Feeddogheight ............................................... 16

2.3.7 Balanceweight................................................ 17

2.4 Transmissionlever.............................................. 18

2.5 Needle bar linkage .............................................. 19

2.5.1 Align the needle bar linkage laterally ................................... 19

2.5.2 Needle penetration in feeding direction ................................. 20

2.6 Hook, looping stroke and needle bar height ............................... 21

2.6.1 Looping stroke ................................................ 21

2.6.2 Needle bar height .............................................. 22

2.6.3 Distance between hook and needle.................................... 23

2.6.4 Needle guard ................................................. 24

2.7 Bobbin case opening ............................................ 25

2.7.1 General .................................................... 25

2.7.2 Setting of the bobbin case opening .................................... 25

2.7.3 Timing of opening .............................................. 27

2.8 Feeding foot and presser foot ....................................... 28

2.8.1 Feeding foot and presser foot stroke ................................... 28

2.8.2 Stroke motion of the feeding foot ..................................... 29

2.8.3 Sewingfootpressure ............................................ 30

2.9 Stitch length limitation ............................................ 31

2.10 Stitch equality of the forward and backward stitch ........................... 32

2.11 Sewingfootlifting .............................................. 33

2.11.1 Mechanical sewing foot lift ......................................... 33

2.11.2 Height of the sewing feet arrested with hand lever........................... 34

2.11.3 Heightoftheliftedsewingfeet....................................... 35

Index Page:

2.12 Thread-guiding parts ............................................ 36

2.12.1 Thread regulator ............................................... 36

2.12.2Threadtake-upspring............................................ 37

2.13 Bobbin winder................................................. 38

2.14 Threadcutter................................................. 40

2.14.1 General .................................................... 40

2.14.2Threadpullingknife............................................. 42

2.14.3 Counter-knife and lower thread clamp .................................. 44

2.14.4Cuttingposition................................................ 46

2.15 Shortthreadcutter.............................................. 48

2.15.1 General .................................................... 48

2.15.2 Locking latch for the thread-pulling knife ................................ 49

2.15.3Threadpullingknife............................................. 50

2.15.4 Counter knife ................................................. 52

2.16 Potentiometerinthearm.......................................... 54

2.16.1 Basic setting without control panel .................................... 54

2.16.2 Basic setting with the control panel V810 or V820 ........................... 55

2.16.3Checkthepotentiometeradjustment................................... 56

2.17 Connections PCB .............................................. 57

2.18 Machines with moving binder ....................................... 58

2.19 Machineswithverticaltrimmer ...................................... 59

3. Oil lubrication

3.1 Hooklubrication ............................................... 63

3.2 Maintenance ................................................. 64

1. General notes

The present service instructions describe the adjustment of the special

sewing machine 867.

ATTENTION !

The operations described in the service instructions must only be

executed by qualified staff or correspondingly instructed persons

respectively!

Caution: Danger of injury !

In case of repair, alteration or maintenance work turn off the main

switch and disconnect the machine from the pneumatic supply system.

Carry out adjusting operations and functional tests of the running

machine only under observation of all safety measures and with

utmost caution.

The present service instructions describes the adjustment of the

sewing machine in an appropriate sequence. Please observe in this

connection that various setting positions are interdependent. Therefore

it is absolutely necessary to do the adjustment following the described

order.

For all setting operations of parts involved in the stitch formation a new

needle without damage has to be inserted.

Machine covers having to be screwed off and on again for checking

and adjusting operations are not mentioned in the text.

Note:

Some of the shafts of the special sewing machine 867 are provided

with flat spots. This facilitates the adjustment considerably.

In case of all adjustments on flat spots the first screw in rotation

direction is put on such a flat spot.

1.1 Gauges

The locking pin 1required for adjusting the machine belongs to the

serial equipment of the machine. It is in the accessories and can be put

at the bottom side of the oil pan.

1.2 Description of the locking positions

With the locking pin 1and the arresting grooves 2and 3in the arm

shaft crank 4the sewing machine can be arrested in two adjusting

positions.

Position I = Locking pin Ø 5 mm for large groove

= Looping stroke, needle bar height

Position II = Locking pin Ø 3 mm for small groove

= Needle bar at its upper dead center, graduation on the

handwheel

1.3 Graduation on the handwheel

The handwheel 2has a graduation printed on it.

Certain settings are carried out according to the position of the

handwheel.

–Turn the handwheel until the degree mark mentioned in this manual

points to the index 3.

–Carry out the described adjustment.

Setting the handwheel

–Setting the handwheel to the degree mark 50°

–Loosen the threaded pin for the handwheel through opening 1.

–Set the handwheel to 0°

–Arrest the machine in position II with the locking pin Ø 3 mm

–Loosen the threaded pin for the handwheel through opening 1.

–Turn the handwheel 2so that the degree mark 0° points to the

middle of the index 3.

–Tighten the threaded pin for the handwheel through opening 1.

–Set the handwheel to 50° and tighten the threaded pin for the

handwheel.

2. Sewing machine

2.1 Position of the arm shaft crank on the arm shaft

Caution: Danger of injury !

Turn off the main switch.

Check and set the position of the arm shaft crank only when the

machine is switched off.

Standard checking

The arm shaft crank 1is fastened on the arm shaft 4with three

threaded pins 2.

The threaded pins must sit on the flat spot 3.

Correction

–Loosen the threaded pins 2on the arm shaft crank.

–Twist the arm shaft crank 1 on the shaft until the threaded pins 2sit

on the flat spot 3.

–Push arm shaft crank 1axially to the right as far as it will go.

–Tighten the threaded pins 2.

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