Dungs MPA 41 PF Series User manual

1 … 96

Printed in Germany • Edition 04.18 • Nr. 271 958

Manual

MPA 41xx PF

No. 271 958 - GB

Edition: 04.18 GB

3 … 96

2 … 96

Printed in Germany • Edition 04.18 • Nr. 271 958

EU-Konformitäts-

erklärung

Gebrauchs-

anleitung

EU-Declaration of

conformity

Instructions

Déclaration de

conformité EU

Notice

d’utilisation

Dichiarazione di

conformità EU

Istruzioni

di esercizio e

di montaggio

MPA 41xx PF

Feuerungs-

automat

Automatic Burner Système de com-

mande

automatique des

brûleurs

Sistema automa-

tico per bruciatori

MPA 41xx PF

# 257 539

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Printed in Germany • Edition 04.18 • Nr. 271 958

HR SRB BIH SK

EU-Konformitäts-

erklärung

EU Declaration of

conformity

Déclaration de

conformité EU

Dichiarazione di

conformità EU

Produkt / Product

Produit / Prodotto MPA 41xx PF

Feuerungsautomat

Automatic Burner

Système de commande automatique des brûleurs

Sistema automatico per bruciatori

Hersteller / Manufacturer

Fabricant / Produttore Karl Dungs GmbH & Co. KG

Karl-Dungs-Platz 1

D-73660 Urbach, Germany

bescheinigt hiermit, dass die in die-

ser Übersicht genannten Produkte

einer EU-Baumusterprüfung un-

terzogen wurden und die wesentli-

chenSicherheitsanforderungender:

EU-Gasgeräteverordnung

2016/426

EU-Druckgeräterichtlinie

2014/68

in der gültigen Fassung erfüllen.

Bei einer von uns nicht freigegebe-

nen Änderung des Gerätes verliert

diese Erklärung ihre Gültigkeit.

certies herewith that the prod-

ucts named in this overview were

subjected to an EU Prototype

Test and meet the essential safety

requirements:

EU Gas Appliances Regulation

2016/426

EU Pressure Equipment Directive

2014/68

as amended.

In the event of an alteration of the

equipment not approved by us this

declaration loses its validity.

certifie par la présente que le

produit mentionné dans cette vue

d'ensemble a été soumis à un

examen de type de l'UE et qu'il

est conforme aux exigences en

matières de sécurité des dernières

versions en vigueur de :

l'ordonnance de l'UE relative

aux appareils au gaz

2016/426

à la directive UE « Équipements

sous pression »

2014/68

Ce communiqué n'est plus valable

si nous eectuons une modication

libre de l'appareil.

Con la presente si certica che i

prodotti citati in questa panoramica

sono stati sottoposti a una prova di

omologazione UE e che i requisiti

di sicurezza essenziali:

regolamento UE sugli apparecchi

a gas

2016/426

direttiva UE sulle attrezzatture

a pressione

2014/68

sonosoddisfattinellaversionevalida.

In caso di modica dell'apparecchio

nonammessa,questadichiarazione

perde di validità.

Prüfgrundlage der EU-Baumusterprüfung

Specied requirements of the EU Prototype Test

Base d'essai de l'examen de type de l'UE

Criteri di prova dell'omologazione UE

EN 298

EN 13611

EN 61508

Gültigkeitsdauer/Bescheinigung

Term of validity/attestation

Validité/certicat

Durata della validità/Attestazione

2021-05-22

CE0036

2028-04-08

CE-0123CT1090

Notizierte Stelle

Notied Body

Organisme notié

Organismo noticato

2014/68/EU

TÜV SÜD Industrie Service

GmbH

Westendstraße 199

D-80686 München

Germany

Notied Body number: 0036

(EU) 2016/426

TÜVSÜDProductService GmbH

Zertizierstellen

Ridlerstraße 65

D-80339 München

Germany

Notied Body number: 0123

Überwachung des QS-Systems

Monitoring of the QA system

Contrôle du système d'assurance qualité

Monitoraggio del sistema QS

Gewähltes Konformitätsverfahren

Modul B+D

Conformity process adopted: Mo-

dule B+D

Procédure de conformité sélection-

née : module B+D

Procedura di conformità seleziona-

ta: modulo B+D

Dr.-Ing. Karl-Günther Dalsaß,

Geschäftsführer / Chief Operating Ocer

Directeur / Amministratore

Urbach, 2018-04-21

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Table of contents

Target group/warnings ........................................................................................................................................ 7-8

Data sheet .......................................................................................................................................................... 9-12

Approval overview .................................................................................................................................................13

System description/Variants/Accessories ..........................................................................................................14

General technical data ..........................................................................................................................................15

Connection diagram ..............................................................................................................................................16

Technical data outputs/inputs ........................................................................................................................ 17-19

Flame detection/Flame detector connection ......................................................................................................20

Installation/Dimensions MPA 412x ................................................................................................................. 21-23

Description of the functions

Unlocking function

Extended unlocking

Access level ...........................................................................................................................................................24

Description of the functions

Gas valves

Flame detector

Air pressure switch

HT signal, gas pressure switch or proof-of-closure contact

Parameterisation mode (manual operation)

Automatic/Parameterisation mode function switch ..........................................................................................25

Flow Chart ........................................................................................................................................................ 26-27

Description of the states ................................................................................................................................ 28-31

Parameters/Parameter change ............................................................................................................................32

Parameters/Parameter description ................................................................................................................ 33-41

Parameters/Factory setting ............................................................................................................................ 42-43

Status information ........................................................................................................................................... 44-45

MPA 41x2/Version with display ............................................................................................................................46

MPA 41x2/Overview of the display modes ..........................................................................................................47

MPA 41x2/On-screen display ...............................................................................................................................48

MPA 41x2/Operation display ................................................................................................................................49

MPA 41x2/Operation display additional information .........................................................................................50

MPA 41x2/Operation display parameterisation and service box .....................................................................51

MPA 41x2/Info display ...........................................................................................................................................52

MPA 41x2/Error display ........................................................................................................................................53

MPA 41x2/Error memory display .........................................................................................................................54

MPA 41x2/Parameterisation display .............................................................................................................. 55-61

MPA 41x2/Reset display ................................................................................................................................. 62-63

MPA 41xx errors without error ID ........................................................................................................................64

MPA 41xx errors from the basic system ....................................................................................................... 65-66

MPA 41xx errors from the extension system ......................................................................................................67

Errors from the application ..................................................................................................................................68

Annex ......................................................................................................................................................................69

Setting the bus address, bus termination .................................................................................................... 70-71

Probus ............................................................................................................................................................ 72-76

Modbus ............................................................................................................................................................. 77-84

Probus/Modbus Line lengths, baud rates, bus termination, pin assignment ...............................................85

Flame detector ................................................................................................................................................. 86-87

UV 41 (HE). ....................................................................................................................................................... 88-89

Ignition transformers ...................................................................................................................................... 90-92

VisionBox ...............................................................................................................................................................93

Printed in Germany • Edition 04.18 • Nr. 271 958

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The target group of this manual is quali ed personnel of

the gas safety and regulating technology, skilled per-

sonnel or the persons instructed by them.

Due to their specialist training, knowledge and experience

and knowledge of standard regulations, they are capable

of evaluating the work assigned to them and recognising

possible dangers. Only they are permitted to carry out as-

sembly, commissioning, settings and maintenance on the

devices in compliance with the recognised rules for occupa-

tional safety.

Instruction manual

MPA 41xx PF

2. Warnings

Never carry out work as long as gas

pressure or voltage is applied. Avoid

open  re. Please observe public regula-

tions.

The device must be protected from

vibrations and

mechanical impacts.

All adjustments and settings should

only be performed in accordance with

the instruction manuals of the connect-

ed machines.

The recognised occupational safety

rules and accident prevention regula-

tions must be observed and, if neces-

sary, personal protective measures

must be taken.

Connected line systems must be free

from dirt and contamination.

Hang this instruction manual in a readily visible place

inside the installation room! Do not carry out any

work until you have read the safety instructions of this

instruction manual.

The device may only be operated in

compliance with the operating condi-

tions stated on the type plate.

Prior to assembly, the device must be

inspected for transport damage.

The device must not be used in areas

with increased seismic risk.

Protection from environmental impacts

and weather conditions (corrosion, rain,

snow, icing, humidity (e.g. by conden-

sation), mould, UV radiation, harmful

insects, poisonous, corrosive solutions/

liquids (e.g. cutting and cooling  uids),

must be guaranteed. Depending on the

installation site, it may be necessary to

take protective measures.

The device must not be exposed to

open  re. Protection against lightning

strikes must be guaranteed.

2.1 General warnings

1. Target group

Explanation of the symbols

1, 2, 3,... = Order of

action

• = Instruction

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2.2 Designated use

The device is used in accordance with its designated use if

the following instructions are observed:

• Use only in compliance with the operating conditions

stated on the type plate.

• Use in perfect condition only.

2.3 Risks in case of misuse

• If used in accordance with their designated use, the

devices are safe to operate.

• Non-observance of the regulations may result in personal

injury or material damage, nancial damage or environ-

mental damage.

• Operator errors or misuse present risks to life and limb of

the operators and also to the device and other material

property.

• Malfunctions and faults must be eliminated immediately.

• Use only in observance of the instructions given in this

instruction manual and of national regulations.

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µP Automatic burner

control system

MPA 41xx PF

Automatic burner control system for

high-speed burners with fast On/O

switching (pulse ring)

Description

Microprocessor-controlled automatic

burner control system for the intermittent

operation of high-speed burners with fast

On/O switching (pulse ring).

The program sequence and times can

be customised by setting software pa-

rameters.

Versions

• MPA 4112 PF with integrated display

• MPA 4122 PF

with metal housing

and integrated display

Application

For high-speed burners with fast On/O

switching (pulse ring). In particular for

industrial thermoprocessing equipment

to EN 746-2.

Approvals

EC type-examination certicate accord-

ing to the EC gas appliances directive:

MPA 41xx CE-0085BU 0487

EC type-examination certicate accord-

ing to the EC Pressure Equipment Direc-

tive:

MPA 41xx CE0036

Suitable for applications up to SIL 3.

Meets the requirement according to IEC

61508 (2nd Ed. 2011)

Certied by TÜV Süd

CSA certied product according to CSA

22.2 (MPA 4112 PF)

UL Recognized Component per UL 372,

UL 1998 (MPA 4112 PF).

Printed in Germany • Edition 04.18 • Nr. 271 958

• Automatic burner control system

for pulse ring applications

• Fast On/O switching

• High number of switching cycles

possible

• High temperature operation pos-

sible

• Congurable

11 … 96

10 … 96

The MPA 41xx PF is suitable for use with

high-speed burners with fast On/O

switching (pulse ring).

Flamemonitoringiscarriedoutbymeans

of an ionisation input.

• MPA 41xx PF can be congured via

display without laptop/PC

• High temperature operation can be

activated using an external switching

signal

• Extension module for Probus and

Modbus communication

• Air purge function (via bus)

ConnectiondiagramMPA4112PF

123456 7 89

10 11 12 13 14 15 16 17 18 19 20

6.3A T (10A F)

L1 NPE

5A T

Ionisation

Not used

Supply

Ventilation

Safety chain

Operation

Fault

Ignition

transformer

High temperature NC

High temperature NO

Air pressure switch

Heat request

Reset

Not used

Flame detector

supply

* The connection cables used must be suitable for an ambient temperature of at least 75 °C (167 °F).

Connection diagram

MPA 4122 PF

LL 23456 7 89

10 11 12 13 14 15 16 17 18 19 20

L1 NPE

5A T

6.3A T (10A F)

* The connection cables used must be suitable for an ambient temperature of at least 75 °C (167 °F).

Ionisation

Not used

Supply

Ventilation

Safety chain

Operation

Fault

Ignition

transformer

High temperature NC

High temperature NO

Air pressure switch

Heat request

Reset

Not used

Flame detector

supply

Printed in Germany • Edition 04.18 • Nr. 271 958

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