Drolet DB03411 User manual

READ AND KEEP THIS MANUAL FOR REFERENCE

Printed in Canada 46140_IA

BLACK STAG II

(DB03411 model)

Wood Stove

Owner's Manual

Part 2 of 2

INSTALLATION AND OPERATION

REQUIREMENTS

MOBILE

HOME

Safety tested according to CAN/ULC

S627, UL 1482 and UL 737 standards

by an accredited laboratory.

US Environmental Protection Agency

phase II certified wood stove compliant

with 2020 cord wood standard

CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS

IN LOCAL AREA.

READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS WOOD STOVE. FAILURE TO FOLLOW THESE

INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH.

ENGLISH

2023-03-31

ONLINE WARRANTY REGISTRATION

If the unit requires repairs during the warranty period, proof of purchase must be provided.

The purchase invoice must be kept. The date indicated on it establishes the warranty period.

If it can not be provided, the warranty period will be determined by the date of manufacture of the

product. It is also highly recommended to register the warranty online at

https://www.drolet.ca/en/warranty/warranty-registration/

Registering the warranty will help to quickly nd the information needed on the unit.

Dealer:

Installer:

Phone Number:

Serial Number:

Page 3

Installation and Operation Requirements - Black Stag II

ENGLISH

TABLE OF CONTENTS

1. CERTIFICATION PLATE .......................................................................................................... 4

2. General Information ................................................................................................................ 5

2.1 Performances..................................................................................................................... 5

2.2 Specifications..................................................................................................................... 6

2.3 Dimensions ........................................................................................................................ 7

2.4 EPA Loading Procedure ...................................................................................................... 9

3. Clearances to Combustible Material.................................................................................... 13

3.1 Clearances........................................................................................................................13

4. Floor Protection .................................................................................................................... 20

5. Reducing Wall and Ceiling Clearances Safely .................................................................... 21

5.1 Shield Construction Rules ..................................................................................................21

6. Installation of options on your product................................................................................ 24

6.1 Optional Fresh Air Intake Kit Installation ..............................................................................24

6.2 Optional Fire Screen Installation ........................................................................................25

6.3 Optional Blower Installation ................................................................................................26

6.4 Optional Thermodisc Installation.........................................................................................27

6.5 Air Tubes And Baffle Installation..........................................................................................28

6.6 Mobile Home Installation ....................................................................................................30

7. Maintenance/Parts Replacement......................................................................................... 31

7.1 Replacement.....................................................................................................................31

7.2 Gasket..............................................................................................................................32

7.3 Door .................................................................................................................................32

8. Exploded Diagram and Parts List ........................................................................................ 35

DROLET LIMITED LIFETIME WARRANTY................................................................................. 38

Page 4 Installation and Operation Requirements - Black Stag II

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1. CERTIFICATION PLATE

Page 5

Installation and Operation Requirements - Black Stag II

ENGLISH

2. General Information

2.1 Performances

Values are as measured per test method, except for the recommended heating area, firebox volume,

maximum burn time and maximum heat output.

Model BLACK STAG II (DB03411)

Type of combustion Non-catalytic

Fuel Type Dry Cordwood

Recommended heating area (sq. ft..)1 900 to 2,300 ft2(83.6 to 213.7 m2)

Overall firebox volume23.4 ft3(0.096 m3)

EPA loading volume 2.67 ft3(0.056 m3)

Maximum burn time110 hours

Maximum heat output (dry cordwood)3 90,000 BTU/h (26.4 kW)

Overall heat output rate (min. to max.)2 4 15,841 BTU/h to 57,041 BTU/h

(4.64 kW to 16.72 kW)

Average overall efficiency3

(Dry cordwood) 71.1 % (HHV)5 76.6 % (LVH)6

Optimum overall efficiency7 78 %

Optimum heat transfer efficiency8 74 %

Average particulate emissions rate9 0.95 g/h (EPA / CSA B415.1-10)10

Average CO11 61.3 g/h

1Recommended heating area and maximum burn time may vary subject to location in home, chimney draft,heat loss factors, climate, fuel type

and other variables. The recommended heated area for a given appliance is dened by the manufacturer as its capacity to maintain a minimum

acceptable temperature in the designated area in case of a power failure.

2The overall rebox calculation is an approximation and is not intended to be used for loading. This volume includes a buffer zone to allow an easier

fuel insertion, prevent ash spillage and allow the air wash to work properly.

3The maximum heat output (dry cordwood) is based on a loading density varying between 15 lb/ft3and 20 lb/ft3. Other performances are based on

a fuel load prescribed by the standard. The specied loading density varies between 7 lb/ft³ and 12 lb/ft3. The moisture content is between 19%

and 25%.

4As measured per CSA B415.1-10 stack loss method.

5Higher Heating Value of the fuel.

6Lower Heating Value of the fuel.

7Optimum overall efciency at a specic burn rate (LHV).

8The optimum heat transfer efciency is for the low burn rate and represents the appliance's ability to convert the energy contained in the wood logs

into energy transferred to the room in the form of heat and does not take into account the chemical losses during combustion.

9This appliance is ofcially tested and certied by an independent agency.

10 Tested and certied in compliance with CFR 40 part 60, subpart AAA, section 60.534(a)(1(ii) and draft ASTM WK47329-14.

11 Carbon monoxide.

Page 6 Installation and Operation Requirements - Black Stag II

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2.2 Specifications

Recommended log length 16 in (406 mm) east-west

Maximum log length1 20 in (508 mm) east-west

Flue outlet diameter 6 in (150 mm)

Recommended connector pipe diameter 6 in (150 mm)

Type of chimney ULC-S629, UL 103 HT (2100 °F)

Minimum chimney height 12 feet

Baffle material Vermiculite

Approved for alcove installation Yes

Approved for mobile home installation2 Yes

Type of door Simple, with cast iron frame and steel inside

Type of glass Steel

Blower Optional (up to 100 CFM)

Particulate emission standard3 EPA / CSA B415.1-10

USA standard (Safety) UL 1482, UL 737

Canada standard (Safety) CAN/ULC-S627

1North-south: ends of the logs visible, East-west: sides of the logs visible.

2 Mobile homes (Canada) or manufactured homes (USA): The US Department of Housing and Urban Development describes “manufactured homes”

better known as “mobile homes” as follows; buildings built on xed wheels and those transported on temporary wheels/axles and set on a permanent

foundation. In Canada, a mobile home is a dwelling for which the manufacture and assembly of each component is completed or substantially

completed prior to being moved to a site for installation on a foundation and connection to service facilities and which conforms to the CAN/CSA-

Z240 MH standard.

3Tested and certied in compliance with CFR 40 part 60, subpart AAA, section 60.534(a)(1(ii) and draft ASTM WK47329-14.

Page 7

Installation and Operation Requirements - Black Stag II

ENGLISH

2.3 Dimensions

2.3.1 Stove Dimensions

Figure 1: Top View

Figure 2: Front View Figure 3: Side View

Page 8 Installation and Operation Requirements - Black Stag II

ENGLISH

2.3.2 Combustion Chamber Dimensions

Figure 4: Door Opening

Figure 5: Front View - Combustion Chamber Figure 6: Side View - Combustion Chamber

Page 9

Installation and Operation Requirements - Black Stag II

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2.4 EPA Loading Procedure

The best loading method for efficient and clean combustion with this fireplace is the EPA loading

method. The images below show the space in the firebox where the logs are to be placed. It is

important to always respect this space and not to put logs in the grid area marked with an X.

The marked area is defined by the space between the glass and primary air channel. Leave

enough space between the logs for good air circulation. Using more than the usable firebox

volume for loading wood will result in poor combustion. The Usable firebox volume of 2.67 ft³

shown below is the one used during EPA emissions certification. The log length recommended

for this stove is 16 inches and the EPA testing were done with log length of 16 in. The fuel

specie used for the EPA certification was beech.

2.4.1 Air control

The air control is located underneath the ash shelf. To open the

air control, pull the air control handle completely to the left (High).

This will increase the burn rate. To close the air control, push

the air control handle completely to the right. This will permit to

achieve the lowest possible burn rate.

2.4.2 High burn rate (primary air control open)

For Kindling and Start-up fuel configuration refer to the pictures below. Split the start-up fuel log

into 8 pieces. Crisscross at 45 degrees the 8 pieces on the brick on 3 rows (From the bottom,

first row 3 pieces-second row 3 pieces - third row 2 pieces) and leaving some space between

each wood pieces. Crisscross at 45 degrees the kindling on the top of the start-up fuel on

3 rows. The kindling is made of between 10-12 small pieces that are about 10% of moisture

content. Place newspaper sheets on top of the kindling. Light up the paper and let the door

at 90 degrees between one minute and one minute and 30 seconds, then close the door. Air

control is fully open.

Figure 7: Start-up fuel Figure 8: Kindling Figure 9: Newspaper

When there are only faint flames remaining and most of the wood is turned into coal, break

ashes and level coal bed. Close the door.

Add High Fire load in an East-West configuration. Place the first two logs at the back of the

firebox, facing east-west, one on top of the other. Leave approximately 3 inches of air space

between the rear firebrick and the first log. See Figures 12 and 13 for an example load for

maximum burn rate inside the combustion chamber (illustrative only). Then, place 2 logs in the

Page 10 Installation and Operation Requirements - Black Stag II

ENGLISH

middle and 2 logs in front of the combustion chamber, one on top of the other (6 logs in total).

Leave one inch between log columns. Leave the door open at 90 degrees between one minute

and one minute and 30 seconds. Close the door, start the fan at maximum speed and let it burn

until the weight hits the target.

Figure 10: Position of the bottom

pieces (High burn)

Figure 11: Position of the top pieces

(High burn)

For optimal loading of a high fire, take small size fuel pieces (between 2- and 3-inches cross

section dimensions approximately) in the back of the firebox and use medium to large size fuel

pieces (3.5 to 4.5 inches of cross section dimensions approximately) in front of the firebox.

2.4.3 Low burn rate

After the high fire, if there is visible yellow flame, close the air control. When the charcoal bed

weight is between 14 and 17% of the low fire load weight, turn off the blower, open the door,

stir the coals slightly, just enough to have a level plane coal bed, and let the door remain slightly

open for 1 minute before loading the low burn test fuel.

For the loading, place the first two logs at the back of the firebox, facing east-west, one on top

of the other. Leave approximately 3 inches of air space between the rear firebrick and the first

log. See Figures 14 and 15 for an example load for maximum burn rate inside the combustion

chamber (illustrative only). Then, place 2 logs in the middle and 2 logs in front of the combustion

chamber, one on top of the other (6 logs in total). Leave one inch between log columns.

For optimal loading of a low fire load, take small size fuel pieces (between 2- and 3-inches cross

section dimensions approximately) in the back of the firebox and use medium to large size fuel

pieces (3.5 to 4.5 inches of cross section dimensions approximately) in front of the firebox.

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