Draper Gen 2 Master Kit User manual

CONTACTS

- DRAPER TOOLS LIMITED,

Hursley Road, Chandler's Ford,

Eastleigh, Hampshire. SO53 1YF. U.K.

- Helpline: (023) 8049 4344

- Sales Desk: (023) 8049 4333

- General Enquiries: (023) 8026 6355

- Service/Warranty Repair Agent

For aftersales servicing or warranty repairs, please

contact the Draper Tools Helpline for details of an

agent in your local area.

YOUR DRAPER STOCKIST

DBDH1016

drapertools.com

INSTRUCTIONS FOR

Gen 2

Master Kit

Stock No.16423 Part No.SSK18

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY TO ENSURE THE SAFE AND

EFFECTIVE USE OF THIS PRODUCT.

GENERAL INFORMATION

These instructions accompanying the product are the original instructions. This document is part of the product, keep it

for the life of the product passing it on to any subsequent holder of the product. Read all these instructions before

assembling, operating or maintaining this product.

This manual has been compiled by Draper Tools describing the purpose for which the product has been designed, and

contains all the necessary information to ensure its correct and safe use. By following all the general safety instructions

contained in this manual, it will ensure both product and operator safety, together with longer life of the product itself.

AlI photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the product.

Whilst every effort has been made to ensure the accuracy of information contained in this manual, the Draper Tools policy

of continuous improvement determines the right to make modifications without prior warning.

1. PREPARING THE GEN 2 MASTER KIT

1.1 INTRODUCTION

This Front Hub Wheel tool is designed to remove the front bearing housing from the drive

flange without the need of a press.

• APPLICATION: 62mm - Audi A2, VW Lupo(front).

66mm - Skoda Fabia, VW Fox(front), VW Polo.

72mm - Audi A1, Audi A2, Seat Cordoba, Seat Ibiza, Skodia Fabia,

Skoda Roomster, VW Polo(front), VW Fox with PAS(front).

78mm - Ford Focus II, Ford C-Max, Volvo C30, Volvo C70, Volvo S40,

Volvo V50(front), Mazda 3.

82mm - Ford Mondeo, Ford Galaxy, Ford S-Max, Land Rover Freelander 2,

Volvo S80, Volvo V70, Volvo XC60, Volvo XC70.

85mm - VW Multivan, VW Touareg, VW Transporter(front & rear).

1.2 PRECAUTIONS

• Make sure the vehicle is securely elevated on a vehicle lift or supported with axle stands.

• Wear suitable eye protection.

• Always grease the thrust nut assembly and force screw before and after every job.

• DO NOT USE AIR TOOLS OR CORDLESS IMPACT WRENCHES WITH THIS PRODUCT.

• IMPORTANT: Do not use air tools or cordless impact wrenches on this kit. Always wear

goggles and gloves. Lubricate force screw before and after use.

• NOTE: Due to the forces involved when using this tool, the force screw must be

considered as a consumable component

• Incorrect use of this product will not be covered by our warranty.

NOTES

5. SETTING THE 82mm FITTING/REMOVAL TOOL

NOTE: Grease the screw threads before

using this tool. Before using this tool

ensure that the ABS sensor has been

removed.

WARNING: Do not use impact tools

when removing.

5.1 REMOVING THE BEARING

1. Select a 4 long pin configuration.

2. Fit black half moon plates

and back pushing disc.

3. Assemble with a lubricated force

screw and nut.

4. Remove bearing by turning the nut

and force screw with 2 x spanners

(not included).

WARNING: Do not use impact tools

when installing.

5.2 INSTALLING THE PLATES

1. Select a 4 short pin configuration.

2. Fit half moon silver plates to push

against the locking ring.

WARNING: Do not push against the inner

bearing as this will overload the bearing.

3. Assemble with screw, nut and silver

back plate (ensuring the lip faces

the bearing) install by turning the

screw and nut with suitable spanners.

4. Remove all parts.

FIG. 5

FIG. 6

IMPORTANT: It is likely that the bearing studs

are not always pressed securely into the tool

and this may lead to the silver plates being

stuck to the bearing. In this instance, it might

be necessary to pull the stud in using a sturdy

washer and wheel nut.

FIG. 7

2. TECHNICAL DESCRIPTION

2.1 IDENTIFICATION

 Install adaptor.

 Removal adaptor.

 Removal adaptor.

 Install adaptor.

 Removal adaptor.

 Pressure plate.

 Pressure plate.

 Pressure plate.

 Adaptor.

 Adaptor.

 Adaptor.

 Adaptor.

 62mm install plates.



62mm removal plates.

 Pin.

 Pin.

 Pin.

 Pin.

 Pin.

 Pin.

 Pin.

 Pin.

 Pin.



85mm removal plates.



72mm install plates.



72mm removal plates.



66mm install plates.



66mm install plates.

 Force screw 1 of 2.

 Force screw 1 of 2.



85mm install plates.



78mm removal plates.



78mm install plates.



82mm removal plates.



82mm install plates.

 Force screw 2 of 2.

 Force screw 2 of 2.

























     

    



   























   





Bolt.

}

SPANNER

3. REMOVING/INSTALLING BEARINGS AND PLATES

WARNING: Do not use powered or manual

impact tools when removing.

3.1 GENERAL INSTRUCTIONS

1. Select correct size fitting/removal

plates and backing pad.

2. Grease the force screw.

3. Ensure you are using the correct

pin configuration.

4. Follow vehicle or bearing

manufacturer’s fitting guidelines.

Draper Tools will not be responsible

for damage caused by the incorrect

use of this tool.

3.1 REMOVING THE BEARING

1. Select 4 or 5 pin configuration.

2. Fit grey half moon plates

and backing plate.

3. Assemble with a lubricated force

screw and nut.

4. Turn the force screw with a spanner

(not supplied) while holding the

nut with a spanner (not supplied).

WARNING: Do not use powered or manual

impact tools when removing.

3.2 INSTALLING THE PLATES

1. Select 4 or 5 pin configuration.

2. Fit silver plates and push against

the locking ring.

WARNING: Do not push against the inner

bearing as this will overload the bearing.

Only apply press force to the outer

bearing ring.

3. Assemble with screw, nut and

silver back plate and install by

turning screw and nut with

suitable spanners.

4. Remove all tool parts.

FIG. 1

FIG. 2

4. SETTING THE 78mm FITTING/REMOVAL TOOL

NOTE: Grease the screw threads before

using this tool. Before using this tool

ensure that the ABS sensor has been

removed.

WARNING: Do not use powered or manual

impact tools when removing.

4.1 REMOVING THE BEARING

1. Select 4 pin configuration.

2. Fit grey half moon plates

and back pushing disc.

3. Assemble with a lubricated force

screw and nut.

4. Remove bearing by turning the nut

and force screw with 2 x spanners

(not included).

WARNING: Do not use powered or manual

impact tools when removing.

3.2 INSTALLING THE PLATES

1. Select 4 pin configuration.

2. Fit silver half moon plates to push

against

the locking ring.

WARNING: Do not push against the inner

bearing as this will overload the bearing.

3. Assemble with screw, nut and

silver back plate and install by

turning screw and nut with

suitable spanners.

4. Remove all parts.

FIG. 3

FIG. 4

SPANNER

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