Drager X-AM 5000 User manual

04723999_01.eps

Multi-Gas Monitor

Technical Manual

Dräger X-am®5000

approved as type MQG 0010

Content

For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Tests and Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Intended operating area and operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

What is What . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Front panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Rear panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Special symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Standard gas configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Standard device configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Preparations for operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Switching on the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Switching off the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Before entering the workplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

During operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Calling the Info Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Calling the Info-Off Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Calling the Quick Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Possible functions of the quick menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Quick menu "Delete peak values" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Calling the Calibration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Calibration menu functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Identifying Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Concentration pre-alarm A1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Concentration main alarm A2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

STEL / TWA exposure alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Battery pre-alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Battery main alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Device alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Operation with pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Configuring the Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Device settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Read Database and Display Graphically . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Faults, Cause and Remedy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Warning messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Content

Fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

ToxicTwins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

CO H2compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Carry out manual bump test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Manual implementation without the documentation of results in the device

memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Menu implementation with the documentation of results in the device memory . 41

Automatic implementation with the Bump Test Station . . . . . . . . . . . . . . . . . . . . 43

Calibrating the Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Carrying out the fresh air calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Carrying out 1-button calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Calibrating the sensitivity for an individual measuring channel . . . . . . . . . . . . . . 51

Span calibration for CatEx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Replacing the batteries / rechargeable batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Charging the rechargeable batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Charging with the multiple charging station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Charging with charging module and plug-in power pack or vehicle charging

adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Replacing the Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Sensor warm-up acceleration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

X-am 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Order List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

For Your Safety

General safety statements

Before using this product, carefully read the associated Instructions for Use. This

document does not replace the Instructions for Use.

Definitions of alert icons

The following alert icons are used in this document to provide and highlight areas of

the associated text that require a greater awareness by the user. A definition of the

meaning of each icon is as follows:

Intended Use

Portable gas detection instrument for the continuous monitoring of the concentration of

several gases in the ambient air within the working area and in explosion-hazard areas.

X-am 5000, depending on the device type and configuration of DrägerSensors:

independent measurement of one up to five gases.

DANGER

Indicates an imminently hazardous situation which, if not avoided, will result in death

or serious injury.

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in death

or serious injury.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, could result in

physical injury, or damage to the product or environment. It may also be used to alert

against unsafe practices.

NOTICE

Indicates additional information on how to use the product.

Tests and Approvals

Copies of the name plate and the declaration of conformity are provided in the

enclosed supplementary documentation (order no. 90 33 890).

The BVS 10 ATEX E 080 X technical suitability test is based on the adjustment with the

target gas.

Do not stick anything on the name plate on the gas detector.

The technical suitability tests are valid for the X-am 5000 gas detector and the

calibration cradle. The explosion-protection approvals are only valid for the X-am 5000

gas detector; the calibration cradle must not be used in the Ex zone.

Tests and Approvals

Intended operating area and operating conditions

Areas subject to explosion hazards, classified by zones

The instrument is intended for the use in explosion-hazard areas of Zone 0, Zone 1 or

Zone 2 or in mines at risk due to fire damp. It is intended for use within a temperature

range of -20 °C to +50 °C, and for areas in which gases of explosion groups IIA, IIB or

IIC and temperature class T3 or T4 (depending on the batteries and rechargeable

battery) may be present. If used in mines, the instrument is only to be used in areas

known to have a low risk of mechanical impact.

Areas subject to explosion hazards, classified by divisions.

The instrument is intended for use in explosion-hazard areas according to Class I&II,

Div. 1 or Div. 2 within a temperature range of -20 °C to +50 °C, and for areas where

gases or dusts of groups A, B, C, D, E, F, G and temperature class T3 or T4 may be

present (depending on the rechargeable battery and batteries).

Safety instructions

WARNING:

CSA requirement: The sensitivity must be tested on a daily basis before first use with

a known concentration of the gas to be measured in accordance with 25 to 50 % of

the concentration limit value. The accuracy must be 0 to +20 % of the actual value.

The accuracy can be corrected via calibration.

WARNING

To reduce the danger of explosion, do not mix new batteries with old batteries and do

not mix batteries made by different manufacturers.

WARNING

Always disconnect the device from the power pack before carrying out any

maintenance operations.

WARNING

Substitution of components may impair intrinsic safety.

CAUTION

Not tested in an oxygen-enriched atmosphere (>21 % O2).

WARNING

High off-scale readings may indicate an explosive concentration.

Tests and Approvals

Note the following for CSA (Canadian Standards Association) applications:

For the CSA approval only the functions of the device component that is used to

measure flammable gases are tested. The device is not approved by CSA for use in

mining.

CAUTION

Use only supply units ABT 0100 (83 22 237), HBT 0000 (83 18 704) or HBT 0100

(83 22 244). Check the supply unit for approved batteries and applicable temperature

class.

WARNING:

Before daily use, test the sensitivity with a known concentration of the applicable gas

corresponding to 25 to 50% of the maximum concentration. The accuracy must be

within a range of 0 to +20% of the actual value. Perform a calibration to correct the

accuracy if necessary.

Only applies for class II certification. CSA standard C22.2 no. 152 does not contain

any requirements for class II hazard areas. Therefore this device was not tested for

class II by the CSA. The sensor may become blocked and not measure the gas

correctly or not warn the user that gas measurement is not possible.

WARNING

CSA requirement: Measured values over the full scale value are displayed as an ex-

plosive concentration.

NOTICE

CSA requirement: a measurement suitability test must be conducted for flammable

gases.

What is What

Front panel

Rear panel

Display

for 5 measuring channels

only:

other:

The following only shows the device version with 5 measuring channels.

1Gas entry

2Alarm LED

3Buzzer

4key

5key

6Display

7Tool for replacing

the sensor

1IR interface

2Fastening clip

3Type plate

4Charging contacts

5Power pack

6Serial no.

1Measured gas

display with unit

2Measured value

display

3Special symbols

4Measured gas

display

5Measured gas

display with unit

6Special symbols

00223999_02.eps

X-am 5000

00323999_02.eps

00423999_02_en.eps

456

CH4

%LEL

Vol%

ppm

123

CH4

%LEL

Vol%

ppm

What is What

Special symbols

Marking offset channels:

Fault message, refer to page 17

Warning message, refer to page 17

The peak value display for all measuring gases,

refer to page 17

The exposure evaluation display (TWA) for measuring gases, e.g., H2S and

CO,

refer to page 17

The exposure evaluation display (STEL) for measuring gases, e.g,. H2S and

CO,

refer to page 17

The device is set to function test with gas (bump test),

refer to page 40

The device is set to the fresh air calibration function,

refer to page 46

The device is set to the 1-button calibration function,

refer to page 47

The device is set to the single gas calibration function,

refer to page 50

The function for password entry is active,

refer to page 20

Battery / rechargeable battery 100 % full

Battery / rechargeable battery 2/3 full

Battery / rechargeable battery 1/3 full

Battery / rechargeable battery empty

Feature Reading on the display

ToxicTwins HCN+

CO H2compensation CO+

Configuration

Standard gas configuration

DrägerSensor Measuring

range 1) Alarm A1 1) Alarm A2 1)

setpoint

can be

acknowledged

self-latching

setpoint

can be

acknowledged

self-latching

CatEx 125 PR

[%LEL] 0 to 100 20 Yes No 40 No Yes

CatEx 125 PR Gas

[%LEL] 0 to 100 20 Yes No 40 No Yes

XXS O2[vol. %] 0 to 25 19 2) No Yes 23 No Yes

XXS O2100 [vol. %] 0 to 100 18.5 2) No Yes 24 No Yes

XXS O2LS / CO-LC

[vol. %], [ppm] 0 to 25 O2

0 to 2000 CO 19 O2

30 CO No

Yes Yes

No 23 O2

60 CO No

No Yes

Yes

XXS O2/ H2S-LC

[Vol%], [ppm] 0 to 25 O2

0 to 100 H2S19 O2

2SNo

Yes Yes

No 23 O2

10 H2SNo

No Yes

Yes

XXS CO [ppm] 0 to 2,000 30 Yes No 60 No Yes

XXS CO LC [ppm] 0 to 2,000 30 Yes No 60 No Yes

XXS CO-LC/H2S-LC

[ppm] 0 to 2,000

0 to 100 30

5Yes

Yes No

No 60

10 No

No Yes

Yes

XXS CO-LC/O2

[ppm], [vol.-%] 0 to 2,000 CO

0 to 25 O2

30 CO

19 O2

Yes

No No

Yes 60 CO

23 O2

No Yes

Yes

XXS CO HC [ppm] 0 to 10,000 600 Yes No 1,200 No Yes

XXS CO H2-CP [ppm] 0 to 2.000 30 Yes No 60 No Yes

XXS H2 [ppm] 0 to 2.000 200 Yes No 400 No Yes

XXS H2S [ppm] 0 to 200 5Yes No 10 No Yes

XXS H2S LC [ppm] 0 to 100 5Yes No 10 No Yes

XXS H2S HC [ppm] 0 to 1,000 10 Yes No 20 No Yes

XXS H2S/CO [ppm] 0 to 200 H2S

0 to 2,000 CO 5 H2S

30 CO Yes No 10 H2S

60 CO No Yes

XXS H2S-LC / CO-LC

[ppm] 0 to 100 H2S

0 to 2000 CO 5 H2S

30 CO Yes

Yes No

No 10 H2S

60 CO No

No Yes

Yes

XXS NO [ppm] 0 to 200 25 Yes No 50 No Yes

XXS NO2[ppm] 0 to 50 5Yes No 10 No Yes

XXS SO2[ppm] 0 to 100 0,5 Yes No 1No Yes

XXS PH3[ppm] 0 to 20 0.1 Yes No 0.2 No Yes

XXS PH3HC [ppm] 0 to 2,000 5Yes No 10 No Yes

XXS HCN [ppm] 0 to 50 1.9 Yes No 3.8 No Yes

XXS HCN PC [ppm] 0 to 50 5Yes No 10 No Yes

XXS NH3[ppm] 0 to 300 20 Yes No 40 No Yes

XXS CO2[vol. %] 0 to 5 0.5 Yes No 1No Yes

XXS Cl2[ppm] 0 to 20 0.5 Yes No 1No Yes

XXS H2HC [vol. %] 0 to 4 0.8 Yes No 1.6 No Yes

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