DoorKing 1601-295 User manual

17”

Minimal

Clearance

needed

6”

Minimal

Clearance

needed

Arm will only pivot in ONE DIRECTION depending on which way the break-away arm bracket is installed. Choose the desired break-away

direction and install break-away arm bracket accordingly (note position of arm pivot bolt and release rollers).

Break-Away Arm Direction Options

Install Bracket

Break-Away

Direction

Break-Away

Direction

Arm

Pivot

Bolt

Arm Pivot

Bolt Hole

Arm Pivot

Bolt Hole

Release Rollers

Release

Rollers

Keep this

area clear of

structures Keep this

area clear of

structures

Option #2

Option #1

Break-Away

Arm Bracket

Release

Rollers

Break-Away

Arm Bracket

Release

Rollers

Hub

Arm Direction

Test hub UP and DOWN position

before installing bracket.

120 S. Glasgow Avenue

Inglewood, California 90301 U.S.A.

DoorKing Part Number

1601-295

1601 BREAK-AWAY OCTAGON ARM INSTALLATION KIT

This kit is designed for a 1601 barrier gate operator ONLY. It CANNOT be used with 1602 or 1603 operators. The kit provides a

break-away bracket assembly for a octagon arm with OR without reverse/LED edge ONLY. When the arm is raised, LEDs turn

GREEN, and turns RED when lowered and remains RED in the down position. Arm will reverse if lowering and a obstruction is

encountered. If the arm is struck and breaks away (pivots in ONE DIRECTION ONLY, see below), gate operator will automatically

shut down. The arm manually snaps back into the release rollers to function normally again.

Installation Hub MUST already be installed on gate operator.

See your 1601 Barrier Installation/Owner’s manual for correct hub installation.

Arm

Pivot

Bolt

1601-269-G-7-21

Reinforcing sleeve MUST be used on 14 ft 1-piece arm or arm can bend and break at arm sleeve end when break-away occurs,

see next page.

Insert reinforcing sleeve into the back of the octagon 14 ft

1-piece arm all the way until it is even with the back of the arm.

Optional Reverse Edge

14 Ft

1-Piece Arm

Remove plastic cap

Drawing NOT to scale

DoorKing Part Number

1601-295

Install Reinforcing Sleeve on 14 ft 1-Piece Arm

Reinforcing Sleeve

1601-269-G-7-21

Install Arm

Arm and Reverse Edge Note:

Arm has already been assembled when using 2-piece arm.

See page 9 for more information.

Reverse edge has already been installed on arm.

See page 10 for more information.

Arm sleeve snaps into release rollers.

Release

Rollers

Option #2

Arm Pivot Bolt

Break-Away

Arm Bracket

Angled End

Optional Reverse Edge

Arm Sleeve

Option #1

Break-Away

Arm Bracket

Angled End

Release

Rollers

Arm Pivot Bolt

Arm Sleeve

Optional Reverse Edge

Drawings NOT to scale

Octagon Arm

Optional Reverse/LED Edge

Spacer MUST be used or edge will slide in slot.

tional Reverse

LED Ed

Spacer (Required)

Cover

DoorKing Part Number

1601-295

Potential

arm bending

and breaking

point if reinforcing

sleeve is not used.

Potential

arm bending

and breaking

point if reinforcing

sleeve is not used.

1601-269-G-7-21

Cable Run Options

Choose which side of the operator the arm is mounted on,

remove knock-out and run wire harness accordingly as shown.

Install Harness (1601-356)

Far

Side

Option

Knock-Out

Wire Harness Secured

to Top of Cabinet for

FAR side option

Included Adhesive

Zip Ties

Note for Older Operators: A 5/8”

hole will have to be drilled in the

operator cabinet approximately

where Knock-Out is shown. Make

sure 5/8” hole is clear of all

internal components.

IMPORTANT: Allow slack in the

wire harness between the cable

grips of at least 13” or more

for the rotating arm.

IMPORTANT: Allow slack in the

wire harness between the cable

grips of at least 13” or more

for the rotating arm.

Near

Side

Option

Cable Grip

See page 7 for

arm connection

options.

See page 7 for

arm connection

options.

Cable Grip

Wiring to operator:

See page 8.

Option #2Option #1

Breakaway

Sensors

Breakaway

Sensors

Attach wire harness connector on

bottom of bracket as shown.

Attach wire harness connector on

bottom of bracket as shown.

Optional Reverse Edge

Harness Bracket

Attachment

See page 7 for arm connection options and securing wires to bracket.

DoorKing Part Number

1601-295

Spacer MUST be in

position when installing a

Optional reverse edge.

See page 10.

1601-269-G-7-21

Older Arm Cover

Older arm cover will need to have the reverse edge

cut out of the existing cover. Only one side of the

cover will need to be cut out depending on which

side of the operator the arm is mounted on. Use

this template as a guide to remove material from

the cover.

Make sure your printer is set to 100%

Older Covers

1601-269-G-7-21

Mount Power Supply and Relay

Drill Hole Positions

Drill holes in positions shown to mount

power supply to side of electronic box.

Mount Relay

Mount relay as shown.

NOTE: Relay is needed

for breakaway bracket.

Mount Power Supply

115V

NEU

SUPPLY

GROUND

115V

HOT

DOWN

AUTO

AC POWER

DC POWER

OFF

1211

Side of

Electronic Box

Terminal

Install this

screw FIRST.

Install this screw

SECOND.

-3

Relay

Use

Existing

Carriage

Bolt

1 2

4 3

NEG POS

Relay

1.3”

Side of

Electronic Box

.75”

2.5”

Drill .213” Holes

Power Supply

Mounting Position

Relay

Mounting Plate

Relay

Mounting Plate

Power Supply

Mounting Plate

Power Supply

REVERSE

SENSITIVITY

TIME

DELAY

POWER

2 3 4 5 6 7 81

2 3 4 5 6 7 8

LOOP

DOWN

LOOP

1234567891011121314

SW 1

SW 2

NONCC

115V

NEU

SUPPLY

GROUND

115V

HOT

DOWN

AUTO

AC POWER

DC POWER

OFF

TIME

Power Supply

Relay

Use

Existing

Carriage

Bolt

Front of Electronic Box

IMPORTANT: Power supply MUST be wired

BEFORE mounting it as shown. See page 7.

DoorKing Part Number

1601-295

1601-269-G-7-21

MAKE SURE ALL POWER IS TURNED OFF TO OPERATOR!

1601 Breakaway Bracket

1601 Octagon Arm Breakaway Sensors

1601-356

Harness

Only wire your existing Optional components

1601 Octagon Breakaway Arm - Arm Connection

Red

Breakaway Bracket

Breakaway Sensor

Red Connector

C7 L8

Breakaway Sensor

Red Connector

C6 L7

White

Blue

Black

To Operator

See next page

Blue

NC Breakaway Sensor

Blue Connector

Battery BackUp C9 L10

Breakaway Sensor

Blue Connector

Battery Backup C8 L9

Red

Pink

Grey

Yellow

OPTIONAL

Convienence Open ONLY

1601-401

Magnetic Contact

Normally Close

Battery Backup

1601-400

Magnetic Contact

Normally Open

Breakaway

Option #2Option #1

IMPORTANT: To secure wires to bracket, allow for some slack in the wires to account for the arm pivoting when arm “Breaks Away” from bracket.

Test breakaway feature to make sure there is enough slack in the wires when securing wires.

Zip tie wires to secure near pivot point

Arm

Pivot

Bolt

Arm

Pivot

Bolt

Secure Wires to

Breakaway Bracket

Connect Arm to

Wire Harness

IMPORTANT: Allow

slack in the wire

harness between the

cable grips of at

least 13” or more

for the rotating arm.

Cable Grip

DoorKing Part Number

1601-295

Breakaway Arm Reset Procedure

If arm gets struck and breaks away, gate operator will automatically shut down (Breakaway sensors are tripped). Simply snap arm back into the

release rollers. Make sure all wires are out of the way of the arm when snapping arm back in position. Normal operation can then continue.

DO NOT OPERATE ARM WITHOUT BREAKAWAY SENSORS FUNCTIONING.

OPTIONAL Red/Green LEDs

See page 10

OPTIONAL Reverse Edge

See page 10

OPTIONAL Rubber Bumper

See page 11

Zip tie wires to secure near pivot point

1601-269-G-7-21

1234

12345678910

115 VAC

INPUT

RESET

CLEAR

STAT

AUTO OPEN

MOTOR DIR

AC ON ACT

LIMIT

TIMER

BATT STAT

RUN

TIME

HEART

BEAT

TRICKLE

CHARGE

STAT

SW2

1473-010

REVERSE

SENSITIVITY

1601-010

TIME

DELAY

POWER

2 3 4 5 6 7 81

2 3 4 5 6 7 8

LOOP

DOWN

LOOP

12345678910 11 12 13 14

SW 1

SW 2

LN V- V+

SUPPLY

GROUND

Required

MAKE SURE ALL POWER IS TURNED OFF TO OPERATOR!

OPTIONAL Convenience Open 1473

1601-426 Power Supply 8.5A

110VAC HOT

Solid State Relay

L16

Terminal 2

Main PCB

110VAC HOT L14

115V Neutral

Terminal Block 2 Position

L20

N - Neutral

Transformer 8.5 amp

L22

L - Line

Transformer 8.5 amp

L21

115V HOT

Terminal Block 2 Position

L19

Ground

Transformer 8.5 amp

L23

Ground

Panel Stud

L24

NEU HOT

N-Close

Main PCB

Red Light C1 L1

N-Open

Main PCB

Green Light C2 L2

Common

Main PCB

LED Light C10 L11

Terminal 14

Main PCB

Reverse Edge C4 L4

Terminal 1

Battery Backup PCB

Breakaway Sensor NC

C9 L15

Terminal 2

Battery Backup PCB

Breakaway Sensor NC

C8 L13

12V Negative (-)

Solid State Relay

C6 L6

12V Positive (+)

Solid State Relay

C3 L3

1 2

4 3

NEG POS

Relay

NONCC

V-

Transformer 8.5 amp

L18

V+

Transformer 8.5 amp

L17

Black

White

Pink

Blue

Black

Green

Red/Blue

Grey/Pink

Grey

Red

Yellow

Common

Main PCB

12V Neg C7 L12

Terminal 9

Main PCB

Reverse Edge C5 L5

Relay for

Breakaway

Sensors

NOTE: Will NOT work with older model

2340-010 convienence open board

Traffic Light - Black

(to V+ Power Supply)

NO - Open - Green

NC - Close - Red

Traffic

Light

Terminal

Traffic Light Cable

Black

Red/

Brown

Green

Red

White

Optional

LED Traffic

Light Kit

Sold Separately

Only wire your existing Optional components

Arm Relay

Contacts

1601 Octagon Breakaway Arm - Wiring Operator

Remove existing wire

from Main PCB

Terminal 2

and connect it to

Relay #1

To Arm See previous page

DoorKing Part Number

1601-295

1601-356

Harness

1601-269-G-7-21

14 FT 2-PIECE OCTAGON ARM ASSEMBLY

Assemble 2-Piece Arm

DoorKing Part Number

1601-567

14 Ft 2-Piece Octagon Arm Kit

This kit is designed for use on a 1601 barrier gate operator ONLY. It has 2-7 ft arm sections that

assemble into a 14 ft arm.

7 Ft Arm Section with Coupler installed 7 Ft Arm Section

Coupler

Slide coupler all the way to the end of arm

Drawing NOT to scale

Pre-drilled Hole

Install End Cap

Push a screwdriver through the hole in cap to

release spring while pushing cap on. Keep pushing

cap on until a “CLICK” is heard, locking it in place.

120 S. Glasgow Avenue

Inglewood, California 90301 U.S.A.

Self-tapping screw

Slide coupler in arm all the way to the end of arm and secure with screws.

This protects arm from arm sleeve bending/breaking the arm during break-away, see page 3.

Note: Holes are pre-drilled in the arm section, but not in the coupler.

Remove plastic cap

Self-tapping screw

1601-269-G-7-21

120 S. Glasgow Avenue

Inglewood, California 90301 U.S.A.

REVERSE EDGE / RED GREEN LED INSTALLATION

Installation

DoorKing Part Numbers

8080-080

Reverse Edge

8080-096

Reverse Edge + Red/Green LED

This kit is designed to install on a 14 ft aluminum octagon arm for a 1601 barrier gate operator.

It CANNOT be used with a 1602 or 1603 operators.

Note: DO NOT operate arm with a malfunctioning reverse edge.

Push a screwdriver through the hole in cap to release

spring while pushing cap on. Keep pushing cap on

until a “CLICK” is heard which locks it in place.

Tip: Liquid soap will help

reverse edge slide on easier.

Reinstall End Cap

Slide on Edge

Tip: Liquid soap will help

spacer slide on easier.

Slide on Spacer

Octagon Arm

Reverse/LED Edge

Spacer

Remove End Cap

Push a screwdriver through hole

in bottom of end cap to release

spring while pulling cap off.

Cover

5” Rubber Spacer

Spacer MUST be

used or edge will

slide in slot.

Spacer MUST be used or

edge will slide in slot.

Spacer

1601-269-G-7-21

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