Diversey Taski balimat 6500 User manual

2021-04-28

!1Instruction Manual EN(Translation of the Original Version)

___________________________________________________

balimat 6500

TMTM

3 CONTENTSThis operating manual contains instructions for using the sweeper. Carefully keep the operating manual so that you can refer to it later. Our products are being continuously improved. Design changes after going to print may therefore not be considered. If you have any questions, please contact our Service department (for contact details, see page 24). Carefully study the operating manual and the general safety instructions before you unpack the machine any further or undertake first start up. The operating manual is to be read attentively and followed by any person that operates the sweeper. CONTENTS CONTENTS, GENERAL ….3 CONTENTS ….3 PROPER USE ….4 EC CONFORMITY DECLARATION ….4 RATING PLATE ….4 EXPLANATION OF SYMBOLS ….4 CONSTRUCTION, FUNCTION, TECHNICAL DATA ….5 FUNCTION ….5 OPERATING AND FUNCTIONAL COMPONENTS ….6 TECHNICAL DATA ….7 SAFETY ….8 SAFETY INSTRUCTIONS (FOR OPERATION, BATTERIES) …8 SYMBOLS IN THE OPERATING MANUAL ….8 SAFETY INSTRUKTIONS-ATTACHEMENT STICKER ….9 SAFETY EQUIPMENT ….10 START UP ….10 WASTE DISPOSAL / RECYCLING ….10 OPERATION ….11 ADJUSTING THE DRIVER'S SEAT ….11 STARTING SWEEPER ….11 SWEEPING OPERATION ….12 SWEEPING OPERATION WITH SIDE BRUSHES, ROLLER BRUSH AND FAN ….12 SAFETY INSTRUCTIONS ….12 SWEEPING OPERATION ROLLER BRUSH ….12 STOPPING THE SWEEPING OPERATION ….12 SWEEPING OPERATION SIDE BRUSHES ….12 STOPPING THE SIDE BRUSHES ….12 OPERATING VACUUMING SYSTEM ….12 OPERATING THE FILTER SHAKER MECHANISM ….13 PARKING THE SWEEPER ….13 EMPTYING THE SWEEPINGS CONAINER ….14 REMOVING THE SWEEPINGS CONTAINER ….14 INSERTING THE SWEEPINGS CONTAINER ….14 REPLACING THE DUST FILTER ….15 INSERTING THE DUST FILTER ….15 INSTALLING THE FILTER ….15 CLEANING THE SWEEPER ….15 SIDE BRUSH ….16 REMOVING THE ROLLER BRUSH ….16 INSTALLING THE ROLLER BRUSH ….16 ADJUSTING THE SIDE BRUSH ….16 ROLLER BRUSH ….17 REMOVING THE ROLLER BRUSH ….17 INSERTING THE ROLLER BRUSH ….17 CHECK THE SWEEP ….18 SETTING THE SWEEP LEVEL ….18 BATTERIES ….19 CHARGING THE BATTERIES ….19 BRAKE ….20 ADJUSTING THE BRAKE ….20 BRAKE TEST ….21 AUTOMATIC SAFETY DEVICE ….21 STEERING ….22 TRANSPORT OF THE MACHINE ….22 TROUBLESHOOTING ….23 CONTACT DATA ….24 MAINTENANCE WORK / MAINTENANCE TABLE ….25 SHUT DOWN, DISMANTLING, DISPOSAL ….26 CIRCUIT DIAGRAM ….27

4Only use the sweeper according to the specifications in this operating manual. The sweeper is only intended for sweeping hard standing areas (e.g.: car parks, pavements, warehouses). The sweeping environment must not be wet. The sweeper must only be operated by reliable, instructed personnel. Prevent it from being used by children, young people and other unauthorised persons, e.g. by removing the key after use. Any other usage beyond this is deemed to be improper use (see “Safety Instructions”, page 7). The manufacturer is not liable for any damage resulting from this. The user is solely responsible for the risk. Proper use also includes following the operating manual, the safety instructions and keeping to the servicing and maintenance specifications. Only operate in expressly assigned routes and places. Observe the maximum climbing ability specified in the technical data and maximum possible slope inclination for operating across slopes. Due to an abrupt change of direction, particularly on slopes, the sweeper may tip. Adapt your operating manner and speed to the conditions. Follow the instructions on suitable ground (asphalt, screed, industrial floors, concrete, paving stones etc.)

PROPER USE

1.4 EG KONFORMITÄTSERKLÄRUNGEC DECLARATION OF CONFORMITYRATING PLATEThe rating plate is attached on the frame.EXPLANATION OF SYMBOLSDANGER! ......indicates a possibly dangerous situation that can cause death or serious injuries. CAUTION! ......indicates a possibly dangerous situation that can cause minor injuries. INSTRUCTION .....indicates important information.WARNING ...indicates a possibly dangerous situation that may cause material damage. Stolzenberg GmbH & Co. KGHamburger Str. 15-1749124 Georgsmarienhütte Germanywww.stolzenberg.deMade in GermanyMODEL: SERIAL NUMBER: PROTECTION: GVW:VOLTAGE: POWER: balimat 6500 XXXXXXX IPX3557 kg24 V1,25 kW

max. 2%

balimat 6500

Stolzenberg GmbH & Co. KGHamburger Str. 15-1749124 Georgsmarienhütte Germanywww.stolzenberg.deMade in GermanyMODEL: SERIAL NUMBER: PROTECTION: GVW:VOLTAGE: POWER:balimat 6500 XXXXXXX IPX3557 kg24 V1,25 kW

max. 2%

balimat 6500

5CONSTRUCTION, FUNCTION, TECHNICAL DATAadebcf

FUNCTION

The balimat 6500 is a battery-operated, ride-on vacuum sweeper vacuum sweeper fitted with the tandem roller system (TRS). The TRS allows large sweeping materials to be swept up without difficulty. The sweeper has a powerful vacuum function. In the tandem roller system (TRS), sweeping materials are first conveyed by means of the side brush (a) from the corners and edges of the sweeping area into the centre of the machine and therefore towards the two counter-rotating roller brush (b). From this, the sweeping material is taken up and conveyed into the dirt-hopper (c) situated at the back.The dust stirred up by the sweeping process is vacuumed up by a vacuuming system (fan) (d), filtered by flat-pleat filter (e) and thus separated from the clean air.Electro-mechanical filter cleaning (f) removes the dust caked onto the flat-pleat filter and allows this to drop into the dirt-hopper. * The version of the machine may differ from the illustration

6CONTROL PANELABCDEFGH

OPERATING AND FUNCTIONAL COMPONENTS OVERVIEW:

ISTQRLMNPOKJA.Side brush switchB.Main brush switchC.Vacuum/ﬁlter cleaner switchD.Battery condition displayE.Emergency stop switchF.Directional switchG.Horn push buttonH.Key switchI.Steering wheelJ.Front consoleK.Side brush lever (standard right)L.Side brush lever (optional left)M.Driver’s seatN.Main coverO.Debris hopperP.Drive wheelQ.Side coverR.Front trim panelS.Pivotable side brushesT.Front wheel with drum brake

7DIMENSIONS AND WEIGHTItemMeasureLength1420 mmWidth900 mmHeight at steering wheel1140 mmWeight: without batteries220 KgWeight: with batteries350 KgSweeping width without side brush700 mmSweeping width with oneside brush900 mmSweeping width with two side brush1100 mmDebris hopper volume90 ltrTurning Radius1210 mmClimbing capacityUp to 20%Speed0−6 km/hFilter Area4 qmAir volume of the Dust Filter900 m³/hSupporting framesSteel constructionpowder coatedTrim panel partsImpact resistantplasticHand-Arm-Vibration Kennwert2.5 m/s2ELEKTRIKFuseelectric circuitMeasureCB1Vacuuming System/Filter cleaning20CB2Roller brush25 ACB3Side brush10 A (20 A)CB4Horn, reverse signal,Warningbeacon20ACB5Traction drive45 AELEKTRIC DRIVESMotorMEASUREPropelling drivediﬀerential geared motor24V, 130 rpm, 400 WSide brushesgeared motor24V, 90 rpm, 90 WRoller brushgeared motor24V, 220 rpm, 400 WVacuuming SystemDC Motor, 24V, 3000 rpm, 300 WTIRESLocationTypeSizeFront (1)Solid260 x 85 mmBack (2)Pneumatic pressure (5,5 Bar)260 x 85 mmBRAKESBrakeLocationDrum brakeOn front wheelParking brakeOn front wheelTECHNICAL DATASound level maximum70 dB (A)CB7Charge Indicator/ Relais20 AFuseCb6Power supplyTraction drive electric1A

8SAFETY

Switching

Driving

Switching on

Switching Driving

Switching on

SAFETY INSTRUKTIONS SAFETY INSTRUCTIONS FOR OPERATION SAFETY INSTRUCTIONS ON BATTERIES As well as the operating manual and the binding regulations for accident prevention applicable in the country of usage and at the place where it is deployed, recognised rules for safety and expert working, and environmental protection, are also to be followed.• The machine is to be inspected before usage for its perfect condition and operational safety. If it is not in perfect condition, it must not be used.• In particular, have any errors that may affect safety rectified immediately.• Operating the machine in buildings at risk of explosion is prohibited.• Sweeping up of flammable, toxic or explosive materials and combustible gases or undiluted acids and solvents, burning or smouldering objects is prohibited.• The device is not suitable for accepting fluids, ropes, twines, wires or similar items.• Only use the machine with the dirt-hopper inserted to prevent injuries due to parts being projected.• Do not make any alterations or additions to the machine without the approval of the manufacturer.• Persons (including children) who, due to theirphysical, sensory or mental capacities or their inexperience or lack of knowledge, are not capable of using the machine safely must not use this machine without the supervision or instruction of a responsible person. Children must be supervised to ensure that they do not play with the machine.• Caution: Loose items of clothing may be drawn into rotating parts and cause serious or fatal injuries.• Transporting loads with the sweeper is not permitted.• Observe the maximum climbing ability specified in the technical data and maximum possible slope inclination for operating across slopes. The equipment may tip, particularly on slopes. Adapt your operating manner and speed to the conditions.• The machine is not permitted for use on roads.• Suitable, non-slip footwear is to be worn to avoid accidents.• The operating instructions of the battery manufacturer for their product and the specifications of the legislator on handling batteries are to be followed.• Charge flat batteries directly after usage and only keep in well-ventilated rooms.• Keep away from naked flames and electrical sparks in the charging area, as a highly-explosive gas mixture can be produced when charging batteries.• Always keep batteries clean and dry to avoid leakage currents. Never short circuit the battery terminals.SAFETY INSTRUCTIONS FOR CARE AND MAINTENANCE

WARNING! CAUTION! DANGER! THE INSTRUCTIONS DESCRIBED MUST BE FOLLOWED

WEAR BREATHING PROTECTION!

WEAR PROTECTIVE GOGGLES!

WEAR GLOVES!

SYMBOLS IN THE OPERATING MANUAL SYMBOLS ON THE SWEEPER

WARNING! CAUTION! DANGER! THE INSTRUCTIONS DESCRIBED MUST BE FOLLOWED!

FOLLOW THE OPERATING INSTRUCTIONS!

• To avoid damage to health, smoking, eating and drinking in the area of the battery charging station is to be avoided.• The battery must only be charged with the front panel open and secured by the cover holder.• Ensure safe and environmentally-friendly disposal of operating and auxiliary materials, as well as replacement parts, particularly batteries!• Before cleaning and maintaining the equipment,replacing parts or changing to a different function, the equipment is to be switched offand the ignition key is to be pulled out.• Spare parts must correspond to the requirements laid down by the manufacturer. This is always guaranteed for original spare parts.• Accessories and spare parts must only be installed by an authorised customer service department.• For work on the electrical system, the battery is to be disconnected.• The equipment must not be cleanedwith a hosepipe or high-pressure water jet (risk of short-circuits or other damage).• Repairs must only be made by the permitted customer service centres or by experts in this field familiar with all the relevant safety regulations.• Follow the safety review according to the locally-applicable regulations for mobile industrial equipment.• Always wear suitable gloves when working on the equipment.

9FLYINGDEBRISLABE:L --LOCATED ABOVE DRIVE AXLEThe following safety labels are mounted on the Machinein the locations indicated. If any Label becomes damaged or illegible, install a new label in ist place.FOR SAFETY LABEL − LOCATED ON THE SIDE OF THE OPERATOR COMPARTMENT.Battery charging lable-located in battery compartment SAFETY INSTRUKTIONS - ATTACHEMENT STICKER

10The Sweeper is ready for use. 1• Open the transport packaging and disengage the seat switch cable. 2• Remove the cover. Lift up hood at back and lift the front spigots of the hood out of the retainer. 3• Install the batteries (if not installed)4• Connect the batteries. Refer to technical data circuit diagram.5• Replace the hood panel.6. Connect the plugs of the seat switch cable.7. Install the side brush SAFETY EQUIPMENTSTART UP ! InstructionLook out for damage in transit and if there is any, indicate this to your specialist dealer without delay.GERÄTEHAUBE ÖFFEN4 .5WASTE DISPOSAL / RECYCLINGSEE ALSO: HES - Page 16INSTALLING THE SIDE BRUSSEE ALSO: PUTTING OUT OF OPERATION / RECYCLING - Page 26 WARNING! Use a unit ramp. The ramp must be designed in such a way as to allow the rear wheel as well as the drive wheels to travel across it. If this is not observed, damages to the sweeper mechanics may occur.If the drive pedal is activated during the starting procedure, the power supply to the driving motor is interrupted.Power supply to the electric motor is interrupted, if theDriver's seat is not weighed down; This sweeper can only be started if - the ignition key is set to the ON position; - the emergency switch is deactivated.If the main switch is set to reverse motion, an audible signal is heard. Recycling packaging materials. Do not dispose of packaging materials in normal waste but forward for reprocessing.For the disposal of all packaging materials, the disposal conditions specific for the location are applicable.