DHS Systems SXGA+ User manual

TECHNICAL MANUAL

OPERATOR AND FIELD MAINTENANCE MANUAL

FOR

MEDIUM SXGA+ PROJECTION SYSTEM

SYSTEM PART NUMBER BP300A019

MEDIUM SXGA+ PROJECTION SYSTEM w/MX PLENUM & ENVIRONMENTAL KIT

SYSTEM PART NUMBER 1003080

33 Kings Highway, Orangeburg, NY 10962 Phone: 845-359-6066

Fax: 256-774-1567

Hotline: 800-977-3647

TECH MANUAL PART NUMBER: 1006380 Web: www.drash.com

RELEASE DATE: 07 MAR 2012 Email: [email protected]

ISO 9001: 2000 Registered

Quality Management System

Operation & Maintenance Medium SXGA+ Projection System

Part Number 1006380 a DHS Systems LLC

This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers. No portion of this document may be reproduced

for release to a third party without written consent of DHS Systems LLC.

SAFETY STEPS TO FOLLOW IF SOMEONE IS

THE VICTIM OF ELECTRICAL SHOCK.

SEND FOR HELP AS SOON AS POSSIBLE.

DO NOT TRY TO PULL OR GRAB THE INDIVIDUAL.

IF POSSIBLE, TURN OFF THE ELECTRICAL POWER.

IF YOU CANNOT TURN OFF THE ELECTRICAL POWER, PULL, PUSH OR

LIFT THE PERSON TO SAFETY USING A DRY WOODEN POLE, OR A

DRY ROPE, OR SOME OTHER INSULATING MATERIAL.

AFTER THE INJURED PERSON IS FREE OF CONTACT WITH THE

SOURCE OF ELECTRICAL SHOCK, MOVE THE PERSON A SHORT

DISTANCE AWAY AND IMMEDIATELY START ARTIFICIAL

RESUSCITATION.

Operation & Maintenance Medium SXGA+ Projection System

Part Number 1006380 b DHS Systems LLC

This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers. No portion of this document may be reproduced

for release to a third party without written consent of DHS Systems LLC.

WARNING

HIGH VOLTAGE

is used in operation of this equipment.

DEATH ON CONTACT

may result if personnel fail to observe safety precautions.

Never work on electronic equipment unless there is another person nearby who is familiar with operation and hazards

of the equipment and who is competent in administering first aid. When operators aid the technician, the technician

must warn operators about dangerous areas.

When possible, shut off power supply to equipment before beginning work on equipment. Take particular care to

ground every capacitor that could potentially store a dangerous electrical charge. Turn off power when working inside

equipment. Always ground every part of equipment before touching it.

Be careful to not contact high-voltage connections or 115 VAC input connections when installing or operating

equipment.

Whenever the nature of operation permits, keep one hand away from equipment to reduce hazard of current flowing

through the body.

WARNING: Do not be misled by the term “low voltage.” Under adverse conditions, potentials as low as 50 volts may

cause death.

For Artificial Respiration, refer to FM 4-25.11.

Operation & Maintenance Medium SXGA+ Projection System

Part Number 1006380 c DHS Systems LLC

This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers. No portion of this document may be reproduced

for release to a third party without written consent of DHS Systems LLC.

ELECTRICAL HAZARD

Under adverse conditions, voltage used in this equipment can cause death or serious injury. Observe the following

safety precautions:

GROUND THE EQUIPMENT Before connecting primary power cables; connect grounding cable from

ground lug on power control box to earth ground. Do not remove grounding

cable until signal cables and primary power cables have been disconnected

and generator has been shut down.

AVOID THE POWER INPUT Be careful not to contact 115 VAC input connections when installing or

servicing equipment.

DO NOT SERVICE ALONE Never work on equipment unless there is another person nearby who is

familiar with operation and hazards of equipment and who can administer

first aid.

USE ONLY ONE HAND Whenever possible, use only one hand to service equipment. Keep other

hand away to reduce hazard of current flowing through vital organs of the

body.

WARNING

BURN HAZARD

Equipment may be hot to touch. Allow unit to cool before handling or use gloves when handling.

Failure to observe this warning can result in serious injury.

Operation & Maintenance Medium SXGA+ Projection System

Part Number 1006380 d DHS Systems LLC

This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers. No portion of this document may be reproduced

for release to a third party without written consent of DHS Systems LLC.

WARNING

HEAVY EQUIPMENT

Improperly lifting or carrying heavy equipment can result in serious injury or death. Refer to the

following weight limits as guidelines:

Handling Function One-Person

Max. Lift Two-Person

Max. Lift Two-Person Max.

Lift (Male Only)

Lift object from floor and place it on surface not

greater than 5 feet above floor. 37 lb. 74 lb. 112 lb.

Lift object from floor and place it on surface not

greater than 3 feet above floor. 44 lb. 88 lb. 174 lb.

Carry object 33 feet or less. 42 lb. 84 lb. 164 lb.

Operation & Maintenance Medium SXGA+ Projection System

Part Number 1006380 e DHS Systems LLC

This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers. No portion of this document may be reproduced

for release to a third party without written consent of DHS Systems LLC.

ESD

CLASS 1

GENERAL HANDLING PROCEDURES FOR ESD ITEMS

•USE WRIST GROUND STRAPS OR

MANUAL GROUNDING PROCEDURES.

•

PERIODICALLY CHECK CONTINUITY

AND RESISTANCE OF GROUNDING

SYSTEM.

•

KEEP ESD ITEMS IN PROTECTIVE

COVERING WHEN NOT IN USE. •

USE ONLY METALIZED SOLDER

SUCKERS.

•

GROUND ALL ELECTRICAL TOOLS

AND TEST EQUIPMENT. •

HANDLE ESD ITEMS IN PROTECTED

AREAS ONLY.

MANUAL GROUNDING PROCEDURES

•MAKE CERTAIN EQUIPMENT IS

POWERED DOWN.

•

TOUCH PACKAGE OR

REPLACEMENT ESD ITEM TO

GROUND BEFORE OPENING.

•TOUCH GROUND PRIOR TO

REMOVING ESD ITEMS.

•

TOUCH GROUND PRIOR TO

INSERTING REPLACEMENT ESD

ITEMS.

ESD PROTECTIVE PACKAGING AND LABELING

•COVER ANTISTATIC MATERIAL WITH AN OUTER WRAP OF EITHER TYPE 1

ALUMINIZED MATERIAL OR CONDUCTIVE PLASTIC FILM OR HYBRID LAMINATED BAGS

HAVING AN INTERIOR OF ANTISTATIC MATERIAL WITH AN OUTER METALIZED LAYER.

•LABEL WITH SENSITIVE ELECTRONIC SYMBOL AND CAUTION NOTE.

Operation & Maintenance Medium SXGA+ Projection System

Part Number 1006380 f DHS Systems LLC

This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers. No portion of this document may be reproduced

for release to a third party without written consent of DHS Systems LLC.

WARNING

HIGH VOLTAGE is produced when this unit is in operation. Death or severe burns may result if personnel fail

to observe safety precautions.

WARNING

To avoid possible electrical shock, do not remove grounding cable until signal cables and primary power

cables have been disconnected.

WARNING

Remove all rings, watches, and other jewelry when performing maintenance on this equipment. Secure all

loose fitting clothing to prevent from being caught in moving or rotating parts. Death or loss of limb may

result.

WARNING

Do not attempt to service or otherwise make any adjustments, connections or reconnection of wires or cables

until J series Front/Rear Projection System is shut down and completely de-energized. Death or severe

burns may result.

WARNING

Trichlorotrifluoroethane, trichloroethane, and similar chemical solvents threaten public health and the

environment by destroying ozone in earth’s upper atmosphere. Use only nonhazardous cleaning material

such as a white clean cloth, water, and mild detergent.

WARNING

The screen surface must be stored in its pouch when not in use to prevent damage and discoloration.

While in storage, avoid extreme temperature conditions. If surface becomes sticky, see cleaning

instructions (WP 0016). If stored at temperatures far below room temperatures, allow the screen to

warm up to room temperature before unfolding. This will ensure the film is being handled in its most

flexible state and will prevent surface cracks.

Operation & Maintenance Medium SXGA+ Projection System

Part Number 1006380 i DHS Systems LLC

This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers. No portion of this document may be reproduced

for release to a third party without written consent of DHS Systems LLC.

TECHNICAL MANUAL

OPERATOR AND UNIT SUPPORT MAINTENANCE MANUAL

FOR

DC2E

MEDIUM SXGA+ PROJECTION SYSTEM

TABLE OF CONTENTS WP Sequence No.

WARNING SUMMARY

HOW TO USE THIS MANUAL

CHAPTER 1 – GENERAL INFORMATION, EQUIPMENT DESCRIPTION, AND

THEORY OF OPERATION

General Information....................................................................................................................... 0001

Equipment Description and Data ................................................................................................... 0002

Theory of Operation ...................................................................................................................... 0003

CHAPTER 2 – OPERATOR INSTRUCTIONS

Description and Use of Controls, Indicators, and Connections ....................................................... 0004

Medium SXGA+ Projection System Setup/Takedown Procedures.................................................. 0005

Medium SXGA+ Multiple Screens Setup/Takedown Procedures.................................................... 0006

Projector & Screen Adjustment Procedures................................................................................... 0007

Projector Software Procedures...................................................................................................... 0008

Equipment Storage Plan................................................................................................................ 0009

CHAPTER 3 – OPERATOR TROUBLESHOOTING

Operator Troubleshooting Index .................................................................................................... 0010

Operator Troubleshooting, Mechanical .......................................................................................... 0011

Operator Troubleshooting, Video & Power..................................................................................... 0012

CHAPTER 4 – OPERATOR MAINTENANCE INSTRUCTIONS

Service upon Receipt .................................................................................................................... 0013

PMCS Introduction ........................................................................................................................ 0014

PMCS ........................................................................................................................................... 0015

Equipment Maintenance Procedures............................................................................................. 0016

CHAPTER 5 – DESTRUCTION OF EQUIPMENT

Destruction of Equipment ………................................................................................................... 0017

Destruction Procedures ……......................................................................................................... 0018

CHAPTER 6 – SUPPORT INFORMATION

Components of End Item............................................................................................................... 0019

Operation & Maintenance Medium SXGA+ Projection System

Part Number 1006380 ii DHS Systems LLC

This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers. No portion of this document may be reproduced

for release to a third party without written consent of DHS Systems LLC.

HOW TO USE THIS MANUAL

PURPOSE AND SCOPE

This technical manual provides Operator and Unit level maintenance information for the Medium SXGA+ Projection

System. The information includes equipment description and theory of operation, operator instructions,

troubleshooting procedures, maintenance and testing procedures, and supporting data.

ARRANGEMENT, IDENTIFICATION AND LOCATION OF FRONT MATTER, REAR MATTER, CHAPTERS, AND

WORK PACKAGES

This manual is composed of front matter, chapters containing Work Packages (WPs), appendixes, and rear matter.

These areas are described in greater detail in the following paragraphs.

Front Matter

The front matter includes such items as the Warning Summary, List of Effective Pages/WPs, Table of Contents, and

How to Use This Manual.

Chapters and WPs

The WPs contain information pertinent to the performance of specific tasks. Each WP is maintained as a separate

entity. The WPs are grouped into chapters based on overall content. WPs are arranged in numerical sequence

regardless of chapter division. The chapter divisions and the WPs contained within the chapters are listed in the

Table of Contents. The contents of each chapter are outlined briefly in the following paragraphs.

Chapter 1 - General Information, Equipment Descriptions, and Theory of Operation. This chapter provides general

and descriptive information concerning the equipment. Theory of Operation appropriate to the maintenance level

covered is also provided.

Chapter 2 - Operator Instructions. This chapter provides a description and location of the controls, indicators, and

connectors on each piece of equipment used in the Medium SXGA+ Projection System. It also contains a description

and location of the decals and data plates for each piece of equipment and operation under usual and unusual

conditions.

Chapter 3 - Operator Troubleshooting Procedures. This chapter provides operational checkout and troubleshooting

procedures appropriate to the maintenance level covered.

Chapter 4 – Operator Maintenance Procedures. This chapter provides troubleshooting/fault isolation procedures

appropriate to the maintenance level covered.

Chapter 5 – Destruction of Equipment. This chapter provides procedures for Destruction of Equipment.

Chapter 6 – Supporting Information. Included is a list of reference material, the Components of End Item (COEI) list.

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