DeWalt DC500 User manual
1
®
DC500
2
Copyright DEWALT
English 6
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11 10 9 8 7 6
5
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BC
E
11 13 14 12
16
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16 17 18
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FG
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ENGLISH
VACUUM CLEANER DC500
Congratulations!
You have chosen a DEWALT tool. Years of experience,
thorough product development and innovation make
DEWALT one of the most reliable partners for
professional power tool users.
Technical data
DC500
Power source AC/DC
Mains voltage V
AC
230
(U.K. & Ireland only) V
AC
230/115
Battery voltage V
DC
12/14.4/18
Power input W 300
Tank volume l 7.5
Max. airflow l/s 15.9
Hose nozzle diameter mm 32
Protection class IPX4
Weight kg 4.6
Fuses:
Europe 230 V tools 10 Amperes, mains
U.K. & Ireland 230 V tools 13 Amperes, in plugs
The following symbols are used throughout this
manual:
Denotes risk of personal injury, loss of life
or damage to the tool in case of
non-observance of the instructions in this
manual.
Denotes risk of electric shock.
EC-Declaration of conformity
DC500
DEWALT declares that these power tools have been
designed in compliance with: 98/37/EEC,
89/336/EEC, 73/23/EEC, EN 60335, EN 55014-2,
EN 55014-1, EN 61000-3-2 & EN 61000-3-3.
For more information, please contact DEWALT at the
address below, or refer to the back of the manual.
DC500
L
pA
(sound pressure) dB(A)* 77.5
L
WA
(acoustic power) dB(A) 86
* at the operator’s ear
Director Engineering and Product Development
Horst Großmann
DEWALT, Richard-Klinger-Straße 11
D-65510, Idstein, Germany
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ENGLISH
Safety instructions
When using power tools, always observe the
safety regulations applicable in your country to
reduce the risk of fire, electric shock and
personal injury.
Read all of this manual carefully before operating
the tool.
Save this manual for future reference.
General
1 Keep work area clean
Cluttered areas and benches can cause accidents.
2 Consider work area environment
Keep the work area well lit (250 - 300 Lux).
Do not use the tool where there is a risk of
causing fire or explosion, e.g. in the presence of
flammable liquids and gases.
3 Keep children away
Do not allow children, visitors or animals to come
near the work area or to touch the tool or the
mains cable.
4 Dress properly
Do not wear loose clothing or jewellery, as these
can be caught in moving parts or caught by the
airflow. Wear protective hair covering to keep
long hair out of the way. When working outdoors,
preferably wear suitable gloves and non-slip
footwear.
5 Personal protection
Always use safety glasses. Use a face or dust
mask whenever the operations may produce
dust or flying particles. If these particles might be
considerably hot, also wear a heat-resistant
apron. Wear ear protection at all times. Wear a
safety helmet at all times.
6 Guard against electric shock
Prevent body contact with earthed surfaces
(e.g. pipes, radiators, cookers and refrigerators).
When using the tool under extreme conditions
(e.g. high humidity, when metal swarf is being
produced, etc.), electric safety can be improved
by inserting an isolating transformer or a (FI)
earth-leakage circuit-breaker.
7 Do not overreach
Keep proper footing and balance at all times.
8 Stay alert
Watch what you are doing. Use common sense.
Do not operate the tool when you are tired.
9 Use appropriate tool
The intended use is described in this instruction
manual. Do not force small tools or attachments
to do the job of a heavy-duty tool. The tool will
do the job better and safer at the rate for which it
was intended. Do not force the tool.
Warning! The use of any accessory or attachment
or performance of any operation with this tool
other than those recommended in this instruction
manual may present a risk of personal injury.
10 Check for damaged parts
Before use, carefully check the tool and mains
cable for damage. Check for misalignment and
seizure of moving parts, breakage of parts, damage
to guards and switches and any other conditions
that may affect its operation. Ensure that the tool
will operate properly and perform its intended
function. Do not use the tool if any part is damaged
or defective. Do not use the tool if the switch does
not turn it on and off. Have any damaged or
defective parts replaced by an authorised DeWALT
repair agent. Never attempt any repairs yourself.
11 Store idle tools
When not in use, tools must be stored in a dry
place and locked up securely, out of reach of
children.
12 Maintain tools with care
Keep the tools in good condition and clean for
better and safer performance. Follow the
instructions for maintenance and changing
accessories. Keep all handles and switches dry,
clean and free from oil and grease.
13 Repairs
This tool is in accordance with the relevant safety
regulations. Have your tool repaired by an
authorised DeWALT repair agent. Repairs should
only be carried out by qualified persons using
original spare parts; otherwise this may result in
considerable danger to the user.
Safety instructions for mains-powered tools
14 Extension cables
Before use, inspect the extension cable and
replace if damaged. When using the tool
outdoors, only use extension cables intended for
outdoor use and marked accordingly.
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ENGLISH
15 Unplug tool
Switch off and wait for the tool to come to a
complete standstill before leaving it unattended.
Unplug the tool when not in use, before changing
any parts of the tools, accessories or
attachments and before servicing.
16 Do not abuse cord
Never carry the tool by its cord. Never pull the
cord to disconnect from the socket. Keep the
cord away from heat, oil and sharp edges.
Safety instructions for battery-powered tools
17 Remove the battery pack
Switch off and wait for the tool to come to a
complete standstill before leaving it unattended.
Remove the battery pack when not in use, before
changing any parts of the tools, accessories or
attachments and before servicing.
Additional safety instructions for Australia and
New Zealand
• This tool is not intended for use by young
children or infirm persons without supervision.
Young children should be supervised to ensure
they do not play with this tool.
• If the supply cord is damaged, it must be replaced
by the manufacturer or an authorised DEWalt
Service Centre in order to avoid a hazard.
Additional safety instructions for vacuum cleaners
• This tool is all-round splashproof according to
protection class IPX4. Do not submerge the tool
in water!
• Do not use the tool to vacuum asbestos.
• Do not use the tool to vacuum silicates.
• Do not use the tool to vacuum flammable liquids.
• Do not use the tool to vacuum hot particles.
• Ensure the inlet or outlet is not blocked or partially
obstructed.
Package contents
The package contains:
1 Vacuum cleaner
1 Vacuum hose
1 Wide nozzle
1 Crevice tool
1 Dust extraction adaptor
1 Instruction manual
• Take the time to thoroughly read and understand
this manual prior to operation.
Description (fig. A)
Your DC500 cordless/corded vacuum cleaner has
been designed to vacuum dry and wet substances
in professional applications. The tool can also be
operated as a blower to remove debris from the
workplace and to dry damp surfaces. Working on
mains (corded) or battery (cordless) power the tool
can be used both indoor and outdoor.
For cordless applications, the tool accepts DEWALT
NiCd and NiMH battery packs ranging from
12 to 18 V.
1 On/off switch
2 Power head
3 Tank
4 Drain plug
5 Vacuum inlet
6 Blow outlet
7 Latch
8 Wide nozzle
9 Crevice tool
10 Hose
11 Battery compartment cover
Electrical safety
The electric motor has been designed for one
voltage only. Always check that the power supply
corresponds to the voltage on the rating plate.
Your DEWALT tool is double insulated in
accordance with EN 60335; therefore no
earth wire is required.
Mains plug replacement
(U.K. & Ireland only)
• Should your mains plug need replacing and you
are competent to do this, proceed as instructed
below. If you are in doubt, contact an authorized
DEWALT repair agent or a qualified electrician.
• Disconnect the plug from the supply.
• Cut off the plug and dispose of it safely; a plug
with bared copper conductors is dangerous if
engaged in a live socket outlet.
• Only fit 13 Amperes BS1363A approved plugs
fitted with the correctly rated fuse (1).
9
ENGLISH
• The cable wire colours, or a letter, will be marked
at the connection points of most good quality
plugs. Attach the wires to their respective points
in the plug (see below). Brown is for Live (L) (2)
and Blue is for Neutral (N) (4).
• Before replacing the top cover of the mains plug
ensure that the cable restraint (3) is holding the
outer sheath of the cable firmly and that the two
leads are correctly fixed at the terminal screws.
Never use a light socket.
Never connect the live (L) or neutral (N)
wires to the earth pin marked E or .
For 115 V units with a power rating exceeding 1500 W,
we recommend to fit a plug to BS4343 standard.
Using an extension cable
If an extension cable is required, use an approved
extension cable suitable for the power input of this
tool (see technical data). The minimum conductor
size is 1.5 mm2.
When using a cable reel, always unwind the cable
completely.
Also refer to the table below.
Conductor size (mm
2
) Cable rating (Amperes)
0.75 6
1.00 10
1.50 15
2.50 20
4.00 25
Cable length (m)
7.5 15 25 30 45 60
Voltage Amperes Cable rating (Amperes)
115 0 - 2.0 6 6 6 6 6 10
2.1 - 3.4 6 6 6 6 15 15
3.5 - 5.0 6 6 10 15 20 20
5.1 - 7.0 10 10 15 20 20 25
7.1 - 12.0 15 15 20 25 25 -
12.1 - 20.0 20 20 25 - - -
230 0 - 2.0 6 6 6 6 6 6
2.1 - 3.4 6 6 6 6 6 6
3.5 - 5.0 6 6 6 6 10 15
5.1 - 7.0 10 10 10 10 15 15
7.1 - 12.0 15 15 15 15 20 20
12.1 - 20.0 20 20 20 20 25 -
Assembly
• Prior to assembly always unplug the tool.
• Prior to assembly, check for the
presence of a battery pack and remove it
if present.
Inserting a battery pack (fig. B)
• Release the latch (12) to open the battery
compartment cover (11).
• Insert the battery pack (13) into the receptacle
(14) until it is fully seated.
• Close the battery compartment cover.
Always switch off the tool before
inserting or removing the battery pack.
Battery pack condition
• Make sure your battery pack is (fully) charged.
If the battery pack does not produce sufficient
power, charge the battery pack following the
instructions in the manual of the charger.
Use only DEWALT battery packs and
chargers.
Connecting the hose (fig. C)
Vacuum mode
• Insert the connecting piece (15) into the vacuum
inlet (5).
• Turn the connecting piece clockwise to fix the
hose in position.
• Place the appropriate accessory onto the hose
nozzle (16).
Blow mode
• Insert the connecting piece (15) into the blow
outlet (6).
• Turn the connecting piece clockwise to fix the
hose in position.
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ENGLISH
• Place the appropriate accessory onto the hose
nozzle (16).
Instructions for use
• Always observe the safety instructions
and applicable regulations.
Switching on and off (fig. A)
• To switch the tool on, set the on/off switch (1) to
position I.
• To switch the tool off, set the on/off switch (1) to
position 0.
Power source
The tool runs either on mains power or battery
power. The tool will switch between AC (mains) and
DC (battery) power automatically.
Mains power
• Fully unwind the mains cable.
• Connect the plug to the mains outlet before
switching on the tool
• Always switch off the tool when work is finished
and before unplugging. Tidy the mains cable
when the tool is not in use.
Battery power
• Tidy the mains cable.
• Insert a battery pack. Make sure the battery pack
is properly seated.
• Always switch off the tool when work is finished
and before removing the battery pack.
Vacuuming (fig. A)
• Empty and clean the tank (3) before use.
• Connect the hose (10) to the vacuum inlet (5).
• Select the appropriate accessory.
• We recommend not to mix wet and dry
substances. When switching substances, empty
and clean the tank first.
Dust collector (fig. D)
In the vacuum mode the tool can also function as a
dust collector for applications producing dust or
debris. Use the supplied dust extraction adaptor (17)
to facilitate connection of a power tool (18) to the
hose nozzle (16).
Dust filter
We recommend to always use the tool with the dust
filter in place.
If by mistake the tool is used without the dust filter in
place, a shut-off feature will be acuated when the liquid
level in the tank has reached its maximum. A float
valve will block the suction opening, after which the
suction stops and the motor speed increases.
• Always use the tool in upright position.
Do not tilt the tool to prevent liquids
collected in the tank to enter the motor
housing.
• Always operate the tool with the dust
filter in place.
Blowing (fig. A)
• Empty and clean the tank (3) before use.
• Connect the hose (10 to the blow outlet (6).
• Select the appropriate accessory.
Supplied accessories (fig. E)
The following accessories are supplied with the tool:
- Wide nozzle (8)
- Crevice tool (9)
- Dust extraction adaptor (17)
Optional accessories
Consult your dealer for further information on the
appropriate accessories.
Maintenance
Your DEWALT power tool has been designed to
operate over a long period of time with a minimum
of maintenance. Continuous satisfactory operation
depends upon proper tool care and regular cleaning.
Emptying the tank (fig. F & G)
The tank must be emptied when the suction power
reduces significantly.
Emptying dry substances (fig. F)
• Release the latches (7) and remove the power
head (2) from the tank (3).
• Empty the contents of the tank into a waste
container.
• Clean the filter (19) as described below.
• Re-install the power head onto the tank and
secure the latches.
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