DeWalt DW005K User manual

August 2001

M Cook

Introduction Bill Of MaterialExploded

Drawing

E13120

Repair

Instructions

R11222

New

Parts

Marketing

Information Main

DW005K

24V Rotary Hammer

TYPE 1

Introduction

24 Volt heavy duty SDS-Plus combination hammer based on the existing unit

DW004K but with additional chipping action and “Jet stream air cooled” 3.0

amp hour NiMH batteries and chargers.

Launch Details

Manufacturing Plant

Service Parts Warehouse

Launch Markets

Launch Date

Spennymoor

Perth Avenue

GB-QW

September 2001

Technical Information

Voltage

Amp Hour

Power Output

No Load Speed

Blows

Impact energy

3.0 (NiMH) 2.0 (NiCAD)

460 Watts

0-1100 rpm

0-4200 bpm

2.0 joules

TYP.

09-05-01

E13120 /487179-00

166 159

167

173

172

112

111

171

170

164

165

169

163

162

114

126

145 146

147 148

149

151

152

153

126

137 123

114 154

160

155

125

124

866

817

119

118116

121

104

113

131

109 103

816

120

127

101 137

106

122

DW005K2C

185

129

150

175

174

DW005K

www.2helpU.com

132

102

110 108

107

184

800 801 802

142 143 144

139

138

181

157

158

161

156

130

188

187

182

183

179

Black & Decker Bill of Materials - PARTS LIST

Page 1

Product Number DW005K----A Product Description ROTARY HAMMER Type Identifier TY 1

Item

Number Quantity

Per Part Number Part Description Variant Description Type

Description Market Codes Refer

to R.I.

62 1 487135-00 CHARGER SA NiCAD 2.0ah GB No

62 1 487135-01 CHARGER SA NiCAD 2.0ah QW No

62 1 578672-00 CHARGER SA NiMH 3.0ah GB No

62 1 578672-01 CHARGER SA NiMH 3.0ah QW No

101 1 487132-00 ARMATURE SA No

102 1 487133-00 MAGNET SA Yes

103 1 487136-00 SWITCH SA No

104 2 487114-00 BRUSH & LEAD No

106 1 387530-02 TERMINAL BLOCK No

107 1 487154-00 BRUSH FRAME No

108 2 445860-00 BRUSH SPRING No

109 1 487086-00 KNOB No

110 2 330065-03 SCREW No

111 1 329956-01 SLIDER No

112 1 329957-01 LEVER No

113 1 329861-01 MOTOR HOUSING SA No

114 1 487100-00 COVER SA No

116 1 330003-60 BEARING No

118 1 935030 SLEEVE No

119 1 329794-00 SCREW No

120 1 329955-00 COVER No

121 1 329860-01 HANDLE COVER No

122 1 330065-08 SCREW No

123 2 329876-00 SPRING No

124 1 329948-01 BLOCK RH Yes

125 1 329948-00 BLOCK LH Yes

126 2 329950-00 BUTTON RELEASE No

127 1 330065-06 SCREW No

129 3 330065-15 SCREW No

Black & Decker Bill of Materials - PARTS LIST

Page 2

126 2 329950-00 BUTTON RELEASE No

127 1 330065-06 SCREW No

129 3 330065-15 SCREW No

130 1 487088-00 INSERT No

131 1 323395-32 SPRING No

132 1 930026-01 BUMPER No

137 5 324044-02 SCREW No

138 1 323489-00 CAP No

139 1 576756-00 COLLAR No

142 1 578387-00 WASHER No

143 1 871690 SPRING No

144 1 324432-00 WASHER SA No

145 1 329941-02 GEARCASE SA No

146 1 329907-00 WASHER No

147 1 487033-00 BALL No

148 1 325880-05 PIN 3 x 23.8 No

149 1 578473-00 SPINDLE SA No

150 1 916323 SEAL 10.5 x 1.5 No

151 1 327119-00 LEVER No

152 1 323924-08 SCREW No

153 1 328809-00 COVER No

154 1 329935-00 HOUSING BEARING No

155 1 328507-00 SHIELD No

156 1 323572-00 SEAL No

157 1 323395-17 SPRING No

158 1 327081-01 PLATE No

159 1 326467-00 DETENT No

160 1 327094-01 CAM No

161 1 327093-00 FILTER No

162 1 578951-00 RAM SA No

163 1 577168-00 O RING No

Black & Decker Bill of Materials - PARTS LIST

Page 3

164 1 487143-00 AXLE No

165 1 327072-00 SHIM No

166 1 323762-02 CIRCLIP No

167 1 487401-01 CLUTCH SA No

169 1 487067-00 PISTON No

170 1 323395-33 SPRING No

171 1 329937-00 INTER SHAFT SA No

172 1 324430-03 BEARING AXIAL Yes

173 1 324431-03 WASHER 7 Yes

174 1 939794-02 HANDLE SIDE SA No

175 1 875715 DEPTH STOP No

179 1 798723-11 CHUCK KEYLESS DW005K2C No

181 1 329211-00 SLEEVE No

182 1 352065 ADAPTOR DW005K2C No

183 1 945013-00 SCREW DW005K2C No

184 1 487178-00 SEAL No

185 1 329862-00 BAFFLE FAN No

187 1 577058-00 PLATE No

188 1 930553 SCREW No

800 1 870889-49 GREASE 5KG Yes

801 1 328771-03 GREASE BIT Yes

802 1 487130-02 GREASE 100 GMS No

816 1 329867-01 BRAND LABEL No

817 1 329866-02 RATING PLATE No

866 1 487134-00 BATTERY PACK NiCAD 2.0ah No

866 1 578671-01 BATTERY PACK NIMH 3.0ah No

New Parts

24V HAMMER CHIPPING

DW005K

Part Number

Part Description

PLATE327081-01

GEARCASE SA329941-02

CLUTCH SA487401-01

PLATE577058-00

WASHER578387-00

SPINDLE SA578473-00

BATTERY PACK578671-01

CHARGER SA578672-00

CHARGER SA578672-01

Any queries please contact the European Service Support Group

Martin Cook : 0044 1753 500640

Steve Hurt : 0044 1753 500830

Martin Chadwick : 0044 1753 500540

Sean Holden : 0044 1753 500583

15 August 2001 Page 1 of 1

P1ant: SP

Please DO NOT order any parts until a Service Change Note is published.

R11222EN.rtf

R11222

BHA24K - DW004K - DW005K Cordless 24 volt Rotary Hammer

Use only genuine grease (800) 870889-49 to maintain performance and reliability, it has been specially

developed for these units. The unit is lubricated with approximately 60gms of grease.

A special assembly grease (802) should be used when re-assembling these units, especially around the

spindle (149), main gear (167) and Intershaft (171). A generous smear should be applied around all mating

surfaces.

The tool bit grease (801) is available in a 100 gm tube under part number 328771-03.

Ensure the needle rollers on axial bearing (172) face towards washer (173) and the smooth side interfaces

with intergear (171)

Ensure the notches on the field magnet (102) are orientated correctly on re-assembly. If not correct, then

the unit could run in reverse.

Items (124 & 125) battery retainer latches are left and right hand orientated and cannot be swapped over.

Static control precautions must be taken when handling the switch

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DW005K2C Product Sales Sheet

24.0 volt Heavy Duty SDS-Plus Combination Hammer

Short Description

Exclusive SKU: NO Representative SKU:

Type: Not Set

Status: Live Launch Date: 1/13/01 Discontinued Date:

Selling

Proposition

Powerful

cordless

solution for

drilling

anchor and

fixing holes

into concrete

and masonry

from 4 to 20

mm in

diameter

The most

holes per

charge, the

most run

time, the

highest

performance

from a 24

volt

platform.

Impact-stop

for rotary

only drilling

in wood,

ceramic and

steel etc.

Rotation-

stop for light

chiselling

applications

The

revolutionary

57mm fan

cooled motor

provides

performance

equivalent to

corded tools

Optimised

true electro-

pneumatic

mechanism

delivers

higher

drilling

speed and

longer run

time

Outstanding

ergonomic

D-Handle

design with

soft grip

provides a

comfortable

and secure

grip in any

Product | Reports | Help |

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grip in any

application

Spring

loaded

battery latch

mechanism

for quicker

battery

change

Forward,

reverse and

variable

speed switch

for smooth

controllable

use

Modular

design for

easy access

to key

components

and

excellent

serviceability

Specifications

Voltage 24.0 V

Battery NiCd 2.0 Ah

Power Output 460 Watts

No Load Speed 0-1100 rpm

Impact Energy 2.0 J

Blows per Minute 0-4200 bpm

Tool Holder SDS-Plus

Max. Drilling Capacity [Wood] 30 mm

Max. Drilling Capacity [Metal] 13 mm

Max. Drilling Capacity [Concrete] 20 mm

Weight 4.2 kg

Length 348 mm

Height 215 mm

Standard Equipment

1 hour charger

2 batteries

multi-position side handle

4 piece extreme SDS Plus drill bit set

13 mm keyless chuck

SDS Plus adapter

heavy duty carrying case

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