DeVilbiss GTI User manual

Operation Manual

GTi – Pressure Feed Spraygun

EP 1 - 8

SB-E-2-362 ISS.05

Operation Manual

GTi – Pressure Feed Spraygun

Important

Read and follow all instructions and Safety Precautions before using this

equipment

Description

The GTi Pressure Feed Spraygun Kit is approved to ATEX regulations 94/9/EC, protection

level; II 2 G X, Suitable for use in Zones 1 and 2

Important: These Sprayguns are suitable for use with both waterbased and solvent based

coating materials. The design uses EPA compliant atomising (Devilbiss Trans-Tech®)

technology to reduce overspray and improve coating efficiency. Nozzles and Needles are

manufactured in Stainless Steel. These guns are not designed for use with highly corrosive

and/or abrasive materials and if used with such materials it must be expected that the need for

cleaning and/or replacement of parts will be increased. If there is any doubt regarding the

suitability of a specific material contact your local Distributor or ITW Finishing direct.

Model Part Number

Example: GTI-P110B-14

Gunbody colour

B = blue

Nozzle size

Aircap Number

EC Declaration of Conformity

We: ITW Finishing UK, Ringwood Rd, Bournemouth, Dorset, BH11 9LH, UK, as the

manufacturer of the Spraygun model GTi-P, declare, under our sole responsibility, that the

equipment to which this document relates is in conformity with the following standards or other

normative documents:

BS EN 292-1 PARTS 1 & 2: 1991, BS EN 1953: 1999; and thereby conform to the

protection requirements of Council Directive 98/37/EEC relating to Machinery Safety Directive,

and;

EN 13463-1:2001, council Directive 94/9/EC relating to Equipment and Protective

Systems intended for use in Potentially Explosive Atmospheres protection level II 2 G X.

This product also complies with the requirements of the EPA guidelines, PG6/34.

Transfer efficiency certificates are available on request.

B. Holt, General Manager

30th June 2003

ITW Finishing Systems and Products reserve the right to modify equipment specification without prior notice.

SAFETY WARNINGS

Fire and explosion

Solvents and coating materials

can be highly flammable or

combustible when sprayed. ALWAYS

refer to the coating material suppliers

instructions and COSHH sheets

before using this equipment

Users must comply with all local

and national codes of practice

and insurance company

requirements governing

ventilation, fire precautions, operation

and house-keeping of working areas

This equipment, as supplied,

is NOT suitable for use with

Halogenated Hydrocarbons.

Static Electricity can be

generated by fluid and/or air

passing through hoses, by the

spraying process and by cleaning non-

conductive parts with cloths. To prevent

ignition sources from static discharges,

earth continuity must be maintained to

the spraygun and other metallic

equipment used. It is essential to use

conductive air and/or fluid hoses.

Personal Protective

Equipment

Toxic vapours – When sprayed,

certain materials may be

poisonous, create irritation or be

otherwise harmful to health.

Always read all labels and safety data

sheets for the material before spraying

and follow any recommendations. If In

Doubt, Contact Your Material Supplier

The use of respiratory protective

equipment is recommended at all

times. The type of equipment

must be compatible with the material

being sprayed.

Always wear eye protection when

spraying or cleaning the spraygun

Gloves must be worn when

spraying or cleaning the

equipment

Training – Personnel should be given

adequate training in the safe use of

spraying equipment.

Misuse

Never aim a spraygun at any part of the

body

Never exceed the max. recommended

safe working pressure for the equipment

The fitting of non-recommended or non-

original spares may create hazards

Before cleaning or maintenance, all

pressure must be isolated and relieved

from the equipment

The product should be cleaned using a

gun washing machine. However, this

equipment should not be left inside gun

washing machines for prolonged periods

of time.

Noise Levels

The A-weighted sound level of

sprayguns may exceed 85 dB

(A) depending on the set-up

being used. Details of actual

noise levels are available on request. It is

recommended that ear protection is worn

at all times when spraying.

Operating

Spray Equipment using high pressures

may be subject to recoil forces. Under

certain circumstances, such forces could

result in repetitive strain injury to the

operator.

Nozzle Needle

GTI-213-085-K GTI-449-10-K

GTI-213-10-K GTI-449-10-K

GTI-213-11-K GTI-449-12-K

GTI-213-12-K GTI-449-12-K

GTI-213-13-K GTI-449-14-K

GTI-213-14-K GTI-449-14-K

Nozzle Needle

GTI-213-15-K GTI-449-14-K

GTI-214-16-K GTI-420-K

GTI-214-18-K GTI-420-K

GTI-214-20-K GTI-420-K

GTI-214-22-K GTI-420-K

Chart 1

Parts List

Ref. No Description Part Number Qty

*1 Air Cap/Retaining ring GTI-407-* 1

1a Spring Clip JGA-156-K5 1

+2 Nozzle SEE CHART 1

Baffle & Seal GTI-425-K 1

Baffle Seal - Kit of 5 GTI-33-K5 1

+4 Spring Adjusted Needle Packing Gti-445-K2 1

5 Spreader Valve GTI-405-K 1

6 Stud and Screw GTI-408-K5 1

+7 Needle SEE CHART 1

+8 Spring and Pad GTI-409-K5 1

9 Bushing GTI-402-K 1

10 Needle Adjusting Screw GTI-414-K 1

11 Valve Assembly JGK-449 1

12 Trigger GTI-108 1

13 Connector JGA-158 1

14 Airflow Valve GTI-415-K 1

15 Lock Nut JGA-51-K5 1

16 Seal 23165-001 1

17 Fluid Inlet Connector and seal JGA-159-K 1

18 Circlip 25746-007-K5 1

19 Circlip 2

20 Seal & Pin Kit ( + SST-8434-K5) GTI-428-K5 2

9a Seal kit of 5 JGS-72-K5 2

21 Air valve stem assembly - 1

22 Spring JGV-262-K5 1

* - * Denotes Aircap Number - Available Aircaps No’s 110, 122 and 123

+ - Parts included in service Kit (see accessories)

Specification

Air supply connection - Universa l 1/4BSP and NPS

Fluid Supply Connection - Universal 3/8BSP and NPS

Maximum static Air inlet pressure - P1= 9 bar (130 psi)

Maximum static Fluid inlet pressure - P2= 14 bar (200 psi)

Nominal gun Air inlet pressure with gun triggered 2 bar (29 psi)

Maximum Service temperature - 40°C

Gun Weight - 640 g

Materials of Construction

Gun body - Anodised Aluminium

Nozzle - Stainless steel

Needle - Stainless Steel

Installation

Important: To ensure that this equipment

reaches you in first class condition,

protective coatings have been use. Flush

the equipment through with a suitable

solvent before use.

1. Attach air hose to connector (13).

Recommended hose size 8 mm

bore. The hose must be conductive

and electrical bond from the

spraygun to earth should be checked

with an ohmeter. A resistance of less

than 106Ωis recommended.

2. Air supply should be filtered and

regulated.

1. Turn off air and coating supply

and relieve pressure in the

supply lines, or if using QD

system, disconnect from airline

and fluid line.

2. Remove air cap (1) and clean. If

any of the holes in the cap are

blocked with coating material use

a toothpick to clean. Never use

metal wire which could damage

the cap and produce distorted

spray patterns

3. Ensure the tip of the nozzle (2) is

clean and free from damage.

Build up of dried paint can distort

the spray pattern.

Preventative Maintenance

Operation

1. Mix coating material to

manufacturers instructions

2. Turn needle adjusting screw (10)

clockwise to prevent movement.

3. Turn pattern valve (5) counter-

clockwise to fully open

4. Adjust inlet air pressure to give 2

bar (29psi) at the gun inlet with

the gun triggered. (pressure

gauge attachment shown under

Accessories is recommended for

this).

5. Turn needle adjusting screw

counter clockwise until first thread

shows.

6. Test spray. If the finish is too dry

reduce airflow by reducing inlet

pressure. If finish is too wet

reduce fluid flow by turning needle

screw (10) clockwise or reducing

the fluid pressure. If atomisation is

too coarse, increase inlet air

pressure. If too fine reduce inlet

pressure.

7. The pattern size can be reduced

by turning adjusting valve (5)

clockwise.

8. Hold gun perpendicular to surface

being sprayed. Arcing or tilting

may result in uneven coating.

9. The recommended spray distance

is 150-200 mm (6”-8”).

10.Spray edges first. Overlap each

stroke a minimum of 50%. Move

gun at a constant speed.

11.Always turn off air and fluid supply

and relieve pressure when gun is

not in use.

Air Flow Valve (14)

1. If the airflow valve (14) is fitted

this can be used to reduce the

inlet pressure through the gun.

Screw the Adjusting Knob in to

reduce pressure.

4. Lubrication – stud/screw (6),

needle (7) and air valve (11)

should be oiled each day.

Nozzle (2) and Needle (7) –

Remove parts in the following order:

10, 8, 7, 1 and 2. Replace any worn

or damaged parts and re-assemble

in reverse order. Recommended

tightening torque for nozzle (2) 17-

20 Nm (150-180 lbf in)

Packing – Remove parts 10, 8, 7.

Unscrew cartridge (4). Fit new

cartridge finger tight. Re-assemble

parts 7, 8, and 10 and tighten

cartridge (4) with spanner sufficient

to seal but to allow free movement

of needle. Lubricate with gun oil.

Air valve (11) – Remove Trigger,

parts 6 and 12. Unscrew valve

assembly. Re-assemble, fitting

spring to valve head before fitting

valve.

Spreader valve (5) – Caution:

always ensure that the valve is in

the fully open position by turning

screw fully counter-clockwise before

fitting to body.

Air cap / Nozzle Selection

Refer to coating material

manufacturers recommendations or

Replacement of Parts

Accessories

Spanner – order SPN-5

Cleaning Brush – order 4900-5-1-K3

Service Kit – For sizes 16 to 22 order GTI-416 and nozzle size as required

(i.e GTI-416-18)

For sizes 085 to 15 order GTI-426 and nozzle as required size as required

(i.e GTI-426-14)

Pressure gauge Attachment – order GA-515

Gun Mounted Regulator – order DVR-501

Lubricant - order GL-1-K10

ITW Finishing Systems and Products

Ringwood Road,

Bournemouth,

BH11 9LH,

England.

Tel. No. (01202) 571111

Telefax No. (01202) 581940,

Website address http://www.itweuropeanfinishing.com

ITW Automotive Finishing UK

Anchorbrook Industrial Estate

Lockside

Aldridge,

Walsall,

UK.

Tel. No. (01922) 423700

Telefax No. (01922) 423705,

Website address http://www.itweuropeanfinishing.com

ITW Finishing Systems and Products is a Division of ITW

Ltd. Reg. Office:

Admiral House,

St Leonard’s Road,

Windsor,

Berkshire,

SL4 3BL,

Registered in England: No 559693 Vat No 619 5461 24

ITW Oberflächentechnik GmbH & Co. KG

Justus-von-Liebig-Straße 31

63128 Dietzenbach

Tel (060 74) 403-1

Telefax: (060 74) 403300

Website address http://www.itw-finishing.de

ITW Surfaces Et Finitions

163-171 avenue des Auréats B.P. 1453

26014 VALENCE CEDEX FRANCE

Tél. (33) 475-75-27-00

Télex 345 719F DVILBIS

Téléfax: (33) 475-75-27-99

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