DEUTSCHMANN AUTOMATION V3702E User manual

Instruction manual

Universal Fieldbus-Gateway

UNIGATE® IC - Ethernet/IP

Art.-Nr.: V3702E

Deutschmann Automation GmbH & Co. KG Carl-Zeiss-Str. 8 D-65520 Bad Camberg

Tel:+49-(0)6434-9433-0 Hotline: +49-(0)6434-9433-33 Fax: +49-(0)6434-9433-40

Internet: http://www.deutschmann.de

12.10.10 Instruction manual UNIGATE®IC - Ethernet/IP V. 1.8 3

Deutschmann Automation GmbH & Co. KG

1 General introduction . . . . . . . . . . . . . . . . . . . . . . . . 9

2 The UNIGATE® IC . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.1 Technical introduction . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.2 Availability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.3 Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.4 The serial standard interface . . . . . . . . . . . . . . . . . . . . . . 10

2.5 The synchronous interface . . . . . . . . . . . . . . . . . . . . . . . 10

2.6 The Debug-interface . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.7 UNIGATE® IC hardware survey . . . . . . . . . . . . . . . . . . . . 11

3 Hardware design. . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.1 Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.2 Pinout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.2.1 -Boot enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.2.2 Load out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.2.3 Data out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.2.4 Data In . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.2.5 Load In. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.2.6 Clock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.2.7 -Reset In . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.2.8 LED-EI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.2.9 -Config Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.2.10 DbgTX, DbgRx. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.2.11 TE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.2.12 TX, RX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.3 Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.4 Basic line of proceeding . . . . . . . . . . . . . . . . . . . . . . . . 14

3.5 Connection examples . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.6 Layout examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.7 Handling (mounting the UNIGATE IC on the carrier board) . . . . . . 19

4 The serial interface . . . . . . . . . . . . . . . . . . . . . . . . 21

4.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.2 Initialization of the serial interface . . . . . . . . . . . . . . . . . . . 21

4.3 Use of the serial interface . . . . . . . . . . . . . . . . . . . . . . . 21

4.4 Further operation modes . . . . . . . . . . . . . . . . . . . . . . . . 21

5 Synchronous interface . . . . . . . . . . . . . . . . . . . . . . 22

5.1 Overview of the synchronous serial interface . . . . . . . . . . . . . 22

5.2 Script-example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

6 The Debug-interface. . . . . . . . . . . . . . . . . . . . . . . . 23

6.1 Overview of the Debug-interface . . . . . . . . . . . . . . . . . . . . 23

6.2 Starting in the Debug-mode . . . . . . . . . . . . . . . . . . . . . . 23

Deutschmann Automation GmbH & Co. KG

4 Instruction manual UNIGATE®IC - Ethernet/IP V. 1.8 12.10.10

6.3 Communication parameter for the Debug-interface . . . . . . . . . . 23

6.4 Possibilities with the Debug-interface . . . . . . . . . . . . . . . . . 23

6.5 Commands of the Debug-interface . . . . . . . . . . . . . . . . . . 23

7 Script and configuration . . . . . . . . . . . . . . . . . . . . . 24

7.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

7.2 The configuration mode . . . . . . . . . . . . . . . . . . . . . . . . 24

7.3 Update the script . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

7.4 Configuration of the UNIGATE® IC . . . . . . . . . . . . . . . . . . 24

7.4.1 Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

7.4.2 RS232/RS485/RS422 . . . . . . . . . . . . . . . . . . . . . . . . . 25

8 Generating a script . . . . . . . . . . . . . . . . . . . . . . . . 26

8.1 What is a script? . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

8.2 Memory efficiency of the programs . . . . . . . . . . . . . . . . . . 26

8.3 What can you do with a script device? . . . . . . . . . . . . . . . . . 26

8.4 Independence of buses . . . . . . . . . . . . . . . . . . . . . . . . 26

8.5 Further settings at the gateway . . . . . . . . . . . . . . . . . . . . 26

8.6 The use of the Protocol Developer . . . . . . . . . . . . . . . . . . . 27

9 FTP-Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

9.1 Script-update via FTP . . . . . . . . . . . . . . . . . . . . . . . . . 28

9.2 System configuration update via FTP . . . . . . . . . . . . . . . . . 28

10 Web server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

11 Ethernet/IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

11.1 Data exchange mode . . . . . . . . . . . . . . . . . . . . . . . . . 30

11.2 Ethernet/IP address-assignment . . . . . . . . . . . . . . . . . . . . 30

11.3 Project planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

11.4 Possible data lengths . . . . . . . . . . . . . . . . . . . . . . . . . 30

11.5 Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

12 Calculating the MAC-address from the serial number . . . . . 31

13 Error handling at UNIGATE IC . . . . . . . . . . . . . . . . . . 32

14 Firmware-update. . . . . . . . . . . . . . . . . . . . . . . . . . 33

14.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

14.2 Execution of the firmware-update . . . . . . . . . . . . . . . . . . . 33

14.3 Adjusting the firmware-update-mode . . . . . . . . . . . . . . . . . 33

14.3.1 Adjustment by hardware. . . . . . . . . . . . . . . . . . . . . . . . 33

14.3.2 Adjustment by software . . . . . . . . . . . . . . . . . . . . . . . . 33

14.4 Note on safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

14.5 Operation mode of the IC . . . . . . . . . . . . . . . . . . . . . . . 33

12.10.10 Instruction manual UNIGATE®IC - Ethernet/IP V. 1.8 5

Deutschmann Automation GmbH & Co. KG

15 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

15.1 Mechanics of the UNIGATE® IC . . . . . . . . . . . . . . . . . . . . 34

15.1.1 General dimensions of UNIGATE® IC. . . . . . . . . . . . . . . . . 34

15.1.2 Dimensions UNIGATE® IC (Ethernet/IP only) . . . . . . . . . . . . 34

15.2 Technical data UNIGATE® IC - Ethernet/IP . . . . . . . . . . . . . . 35

16 Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

16.1 Adapter RS232 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

16.2 Adapter RS485 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

16.3 FirmwareDownloadTool (FDT) . . . . . . . . . . . . . . . . . . . . . 36

16.4 Protocol Developer . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

16.5 Developerkit UNIGATE IC-AB IC . . . . . . . . . . . . . . . . . . . . 36

16.5.1 Developerboard UNIGATE IC-AB . . . . . . . . . . . . . . . . . . . 36

16.5.2 Quick start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

17 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

17.1 Explanations of the abbreviations . . . . . . . . . . . . . . . . . . . 38

17.2 Basis board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

17.2.1 Overview basis board Hynet 3.3V . . . . . . . . . . . . . . . . . . . 39

17.2.2 Connectors of the basis board. . . . . . . . . . . . . . . . . . . . . 43

17.2.2.1 Connector to the external device (RS-interface). . . . . . . . . . . . . . . 43

17.2.2.2 Ethernet/IP connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

17.2.2.3 Power supply of the basis board. . . . . . . . . . . . . . . . . . . . . . . 43

17.2.2.4 Shield terminal lead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

17.2.2.5 Rotary coding switches . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

17.2.2.6 Slide switch (RS485/RS232 interface). . . . . . . . . . . . . . . . . . . . 44

17.2.2.7 Slide switch (RS485 termination) . . . . . . . . . . . . . . . . . . . . . . 44

17.2.3 Wiring diagram UNIGATE® IC-basis board Hynet 3,3V. . . . . . . . 45

18 Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

18.1 Downloading PC software, EDS-file, Script examples etc. . . . . . . . 48

Deutschmann Automation GmbH & Co. KG

6 Instruction manual UNIGATE®IC - Ethernet/IP V. 1.8 12.10.10

12.10.10 Instruction manual UNIGATE®IC - Ethernet/IP V. 1.8 7

Deutschmann Automation GmbH & Co. KG

Disclaimer of liability

We have checked the contents of the document for conformity with the hardware and software

described. Nevertheless, we are unable to preclude the possibility of deviations so that we are

unable to assume warranty for full compliance. The information given in the publication is,

however, reviewed regularly. Necessary amendments are incorporated in the following editions.

We would be pleased to receive any improvement proposals which you may have.

This document may not be passed on nor duplicated, nor may its contents be used or disclosed

unless expressly permitted. Violations of this clause will necessarily lead to compensation in

utility-model patents.

Deutschmann Automation GmbH & Co. KG

8 Instruction manual UNIGATE®IC - Ethernet/IP V. 1.8 12.10.10

12.10.10 Instruction manual UNIGATE®IC - Ethernet/IP V. 1.8 9

Deutschmann Automation GmbH & Co. KG Generalintroduction

1 General introduction

In the past the integration of a fieldbus connection required an enormous effort from the progress

engineers. On account of the large variety of communication systems it is not enough to compile

the right combination of communication hardware; due to their standards and fundamentals dif-

ferent busses also require the corresponding skills of the engineers.

This does not apply in case of the UNIGATE® IC by Deutschmann Automation any more. All dig-

ital functions, software, stack and driver as well as optocoupler are integrated on a UNIGATE®

IC in correspondence with the standard. In addition to the reduction of the required size, also dif-

ferent fieldbusses can easily be integrated.

Through the flexible firmware of UNIGATE® IC no software-changes are required on the

side of the customer!

Since 1997 Deutschmann Automation has experience in the field of fieldbus gateways; this

enormous experience results in the UNIGATE® IC as a consistent sequel of this successful

product line.

Terminology

In the entire document and in all parts of the software that is to be used, the terms Input and Out-

put are used. Input and Output are ambiguous, always depending on the viewpoint. We see the

fieldbus as central interface and as integral component of your device; therefore in all places it is

always referred to data from the viewpoint of the Slave, that is Input data, as data from the Mas-

ter to the Slave - regardless of the used bus.

Representation of numbers

Numbers in decimal format are always represented without prefix and without suffix as well.

Hexadecimal numbers are always marked with the prefix 0x.

The UNIGATE® IC Deutschmann Automation GmbH & Co. KG

10 Instruction manual UNIGATE®IC - Ethernet/IP V. 1.8 12.10.10

2 The UNIGATE® IC

2.1 Technical introduction

The UNIGATE® IC by Deutschmann Automation contains all components that are required for

the communication in a fieldbus in one single module. Therefore a developer does not have to

take care for that detail any more, only a hardware redesign is necessary in order to integrate the

UNIGATE® IC and the required plug connectors.

2.2 Availability

The module is available as Ethernet/IP. Further fieldbusses are either planned or being worked

on. They will only differ in the connections of the busses. The meaning of the general pins 1 - 9

as well as 24 and 26 - 32 will remain unchanged also for further fieldbus implementations.

You can find an up-to-date list for all UNIGATE ICs under:

http://www.deutschmann.de.

2.3 Firmware

UNIGATE® IC is programmed via scripts. On principle any script, that has been developed for a

UNIGATE® IC, can also be operated on the UNIGATE® IC.

2.4 The serial standard interface

Intelligent devices, that already feature a micro controller or a microprocessor, are generally sup-

plied with a serial asynchronous interface with a TTL-level. It is directly connected with the TTL-

interface of the UNIGATE® IC. For more information on this serial interface see chapter 4 on

page 21.

2.5 The synchronous interface

In addition to the standard interface there is also the possibility of the synchronous input and out-

put. That way for instance digital IOs can be connected through shift register components or also

analog IOs can be connected through a DA-converter with serial in-/output. For synchronous IOs

256 signals at the most can be used (256 bit). Wiring examples can be found in chapter 3.5 and

for software examples see chapter 5.1. It is also possible to build, for instance digital or analo-

gous I/O-modules, with the customer’s device not being equipped with an own controller. The

fieldbus IC is also operable autonomously without that controller.

2.6 The Debug-interface

The UNIGATE® IC features a Debug-interface, which allows to process a script step by step and

also to monitor or manipulate data. This is indispensable for the development of a script. Usually

a script is developed with the software Protocol Developer. For more details take a look at the

instruction manual Protocol Developer.

All interfaces can independently be used at the same time.

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