DentalEZ AXcs Operatory Light User manual

Installation, Operation and Care Manual

aXcs®Operatory Light

(Post Mount)

aXcs

Operatory Light

(Post Mount)

Table of Contents

Section I Introduction

Features/Benefits .................................................................................................................. 2

Specifications ......................................................................................................................... 2

Packaging ................................................................................................................................ 3

Section II Installation

Post Mount with Service Console ................................................................................ 4-5

Post Mount without Console......................................................................................... 6-7

Post Mount for Magellan ..................................................................................................... 7

Section III Operation

Light Switch ...........................................................................................................................8

Master Switch ........................................................................................................................ 8

Positioning Light ................................................................................................................... 8

Eliminating Adjustable Arm Drift .......................................................................................9

Section IV Care

Cleaning .............................................................................................................................. 10

Bulb Replacement ............................................................................................................. 10

Section V User Service Information

Troubleshooting ................................................................................................................ 11

Service Instruction ............................................................................................................ 11

Parts List/Diagrams ...................................................................................12-13

Product Support Services........................................................................... 14

Wiring Schematic ........................................................................................... 15

Installation, Operation and Care Manual

2Installation, Operation and Care Manual

aXcs®Operatory Light (Post Mount)

Section I Introduction

This manual contains installation, operation and care

instructions and user service information for the

DentalEZ aXcs®Operatory Light.

The aXcs Operatory Light is designed to provide

trouble-free service when installed, operated and

maintained according to the procedures set forth in

this manual.

To ensure correct installation, carefully read all the

procedure instructions contained in this manual

paying close attention to all notes, notices, cautions

and warnings.

After the Operatory Light is installed, please review

the operation procedures and care guidelines with the

doctor's staff. Then leave this manual in the

doctor's office for the doctor's and staff's future

reference.

Post-Mount

Specifications

Halogen Lamp: 24 Volts/150 Watts

Power Supply - Primary: 120V 60Hz.

220-250V 50/60Hz.

Secondary: 15V & 17V

Color Temperature: 4200-5500° Kelvin

Focal Length: 20" to 45"

Light Intensity - Maximum: 3275 Footcandles

(36000 Lux)

Minimum: 1650 Footcandles

(18000 Lux)

Operating Amperage: 1 Amp maximum

NOTE: Uses two 1 Amp slo-blow fuses

Light Pattern: 6-1/2" x 3-1/4"

Unit Weight - Post Mount: 26 lbs.

NOTE: The post-mount arm assembly dimensions

are illustrated at the bottom of Page 3.

Features/Benefits

Listed below are some of the benefits and features

of the aXcs Operatory Light.

•Even, color-corrected illumination with a

minimum of shadows to the oral cavity pre-

vents eyestrain and fatigue

•Three-axis arm adjustment makes light pattern

positioning easy

•Shadow-free pattern from approximately 20" to

45" eliminates numerous readjustments

•Light offers pattern integrity, even with assistant

obstruction

•Glass-filled nylon "Tee" handles permits safe,

cool grip

•Reflector provides color temperature up to

5500° Kelvin allowing precise color matching

•With asepsis designed into every feature, effec-

tive cleaning is made simple

•Standard bulb with easy installation

aXcs

Operatory Light

(Post Mount)

The aXcs Operatory Light components are packaged

and shipped according to the packing list below.

Please verify the aXcs Operatory Light carton

contents against the packing list.

Post-Mount Packing List

•Light Arm Assembly

•Light Post

•Flanged Plastic Bushing

•Transformer Box

•Hardware Package

•Spare Bulb

•Damage Instructions

•Manual

•Warranty Card

NOTE:Be aware that some cartons are shipped as

fillers and may be empty (even if optional components

are ordered).

Carefully unpack the light. Inspect all of the items

received to assure there has been no shipping damage.

If damage is discovered, contact the carrier immedi-

ately. Then report and file the appropriate claims with

the carrier within 24 hours after delivery. (See Product

Support Services, Page 14.)

—NOTICE —

For any questions about an order, please

contact a DentalEZ Equipment customer

service representative at 1-866-DTE-INFO.

Packaging

Section I Introduction

—IMPORTANT NOTE —

All parts supplied are vital for proper installa-

tion. Do not discard any hardware or compo-

nents until installation is complete.

Post-Mount Arm Assembly Dimensions

15"

17"

7.25"

1.701"

31.875"

24"

Light Arm

Assembly

Light Post

4Installation, Operation and Care Manual

aXcs®Operatory Light (Post Mount)

Tools Required

•Phillips-head screwdriver

•5/64 Allen wrench

•3/16 Allen wrench

•Lubricant: Sil-Glyde®* compound or equivalent

silicon/grease product

*Sil-Glyde is a registered trademark of American Grease Stick Co.

Light Post

1. Do the following to remove the post-

mounted service console's covers (Instructions

are from perspective of sitting in chair):

Section II Installation

Post Mount with Service Console 3. Slide the light post (mounting hole first)

through the console's top cover and casting

bore.

4. Align the four holes in the light post with the

through holes in the console casting.

a. Lift up the console's top cover about 1/2".

b. Open the two latches on the underside of

the console and take off the left side cover.

c. Remove the three #6 Phillips-head

screws that secure the right side cover

and take off the right cover.

2. Remove the plastic plug from the post-

mounted service console's top cover.

Plastic

Plug

Mounting

Holes

Plastic Grommet

Light Post

To p

Cover

Post-

mounted

Service

Console

Left Side

Cover

5. Insert the four socket-head screws and lock

washers and tighten.

6. Slide the plastic grommet down the light post

until it rests on top of the console's top cover.

7. Replace the console's right side cover using

the three Phillips head screws previously

removed.

Light Arm Assembly

1. Place the chair base in its lowest position.

2.Disconnect the chair power.

3. Back out the set screw from the light post.

4. Feed the low-voltage operatory light cord

through the center of the light post, arm pivot

and console post into the post-mounted

service console.

5. Pull the light cord all the way through the

post-mounted service console until the cord is

not too tight or loose going through the posts.

6. Apply a light coat of lubricant to the spindle.

1/4-20 Socket-Head

Screws & Washers

3/16 Allen

Wrench

Console

Casting

aXcs

Operatory Light

(Post Mount)

7. Insert the flanged bushing from the light arm

assembly into the top of the light post.

8. Insert the light arm assembly into the bushing

until it is fully seated in the light post.

Section II Installation

Light Cord

Bushing

Light Arm

Assembly

Light Post

9. Using a 5/64 Allen wrench, turn the set

screw in the light post until it passes through

the light arm assembly spindle slot and

engages the light arm assembly. Then loosen

the set screw two revolutions for clearance.

Transformer Box/Power Module

NOTE: If the plastic connector is not on the end of

the operatory light cord, attach it following the

instructions enclosed in the bag with the connector parts.

For the power module and standard electrical box systems,

refer to the wiring schematics included with the aXcs Chair

Mounted Unit Installation Manual, PN: 2727-195 or

aXcs CMU Magellan Installation Manual, PN: 2717-192.

Light Post

Set Screw

Spindle Slot

1. Inside the post-mounted service console,

plug the operatory light cord connector into

the matching connector from the umbilical.

NOTE: If the unit has a power module, skip to Step 8.

2. Remove the four #10 screws that secure the

utility service center (USC) cover and take

off the cover.

3. Plug umbilical harness into adaptor harness.

4. Plug adaptor harness into transformer box.

5. Attach ground wire to receptacle or transformer.

Spindle

Set Screw

Light Arm

Assembly

6. Inside the USC, plug the transformer power

cord into the electrical receptacle box outlet

marked "Light."

7. Place the transformer box in the USC as shown

in the photo above and replace the USC cover.

8. Roll up the excess wires inside the console

and neatly place them making sure no wires

interfere with closing the console's covers.

9. Replace the console's left side cover and

close the two latches on the console's

underside. Then push the top cover down

into place.

10.Reconnect the chair power and test the light

switch as described in Section III Operation.

Light Cord

Connector

from Umbilical

Transformer

Box

Receptacle Adaptor

Harness

Umbilical

Harness

Ground

Wire

Operatory

Light Cord

Light

Outlet

6Installation, Operation and Care Manual

aXcs®Operatory Light (Post Mount)

Post Mount without Console

Section II Installation

Tools Required

•Phillips-head screwdriver

•3/32 & 3/16 Allen wrench

•9/16" & 3/4" Sockets and Ratchet

•Level

•Lubricant: Sil-Glyde®* compound or equivalent

silicon/grease product

*Sil-Glyde is a registered trademark of American Grease Stick Co.

Light Post

NOTE: Photos depict post mount installation on

the aXcs Chair.

1. Raise the chair to its highest position.

2.Disconnect the chair power.

NOTE: If the chair's seat upholstery was installed,

remove it according to the respective chair's manual.

3. Using a 3/4" hex-head bolt and 9/16" hex-

head bolt with washers, attach the adaptor bar

(with hub facing upward) to the bottom of the

chair mount casting.

Transformer Box

NOTE: If the plastic connector is not on the end of

the operatory light cord, attach it following the

instructions enclosed in the bag with the connector parts.

1. Using a 3/32 Allen wrench, remove and

discard the four black rubber feet from the

bottom of the transformer box.

4. Insert the light post (with the 8-32 tapped set

screw hole on top and facing forward) into the

adaptor bar hub.

5. Check the level of the light post. If necessary,

adjust the three set screws located on the

underside of the adaptor bar below the hub.

6. After light post is level, tighten the eight set

screws in the hub to secure the light post.

Chair Mount Casting

Adaptor Bar

9/16" Hex-head

Bolt 3/4" Hex-head

Bolt

Black Rubber Feet

Cable

Ties

Transformer

Box

2. Using two cable ties, neatly coil the power

cord as shown above.

3. Place the transformer mounting plate on the

bottom of the transformer box, orienting the

plate as shown below.

Transformer

Mounting Plate

#8-32 x 3/8" Screws

4. Using a Phillips-head screwdriver and four

#8-32 x 3/8" screws, attach the transformer

mounting plate to the transformer box.

5. Using two 1/4-20 x 1/2" screws, attach the

transformer mounting plate to the bottom of

the adaptor bar.

Transformer

Mounting Plate

1/4-20 x 1/2"

Screws

Adaptor Bar

aXcs

Operatory Light

(Post Mount)

Section II Installation

6. Plug the light receptacle connector into the

light receptacle cord.

7. Plug the light receptacle connector into the

transformer power cord. (See photo below.)

Light Arm Assembly

1.Reconnect the chair power.

2. Place the chair in its lowest position.

3.Disconnect the chair power.

4. Apply a light coat of lubricant to the spindle.

5. Slide the bushing (lipped end first) over the

light cord and onto the spindle.

6. Feed the light cord through the center of the

light pole, pulling the cord out from the

bottom of the hub until the cord is not too

tight or loose.

7. Plug the light cord connector into the trans-

former box. Then neatly tuck the light cord

between the adaptor arm and transformer box.

Light Receptacle Cord

Light Cord

Connector

Light Cord

Light Receptacle

Connector

Transformer

Power Cord

8. Fold the excess light cord in half. Then affix a

cable tie around the folded end and run the

excess cord back up through the post.

9. Tighten the set screw in the light post to

secure the light arm assembly.

10.Reconnect the chair power and test the light

switch as described in Section III Operation.

NOTE: Replace the seat upholstery if it was removed.

Post Mount for Magellan

NOTE: Refer to the Magellan Unit manual for

installation of the light pole.

NOTE: If the chair's seat upholstery was

installed, remove it according to the respective chair's

manual.

Light Arm Assembly

1. Follow Steps 2through 5for the light arm

assembly on the left side of this page.

2. Feed the light cord through the center of the

light pole, pulling the cord out of the bottom

of the pole.

Transformer Box

1. Remove the chair's bottom cantilever cover

and pump cover.

2. Route the light cord through the chair's pivot

collar and the cantilever arm portion, then

underneath the electronics board.

NOTE: If the plastic connector is not on the end of

the operatory light cord, attach it following the

instructions enclosed in the bag with the connector parts.

3. Route the light cord into the utility service

center.

4. Follow Steps 3 through 6 on Page 5 for

electrical connection of the transformer box.

5. Replace the chair's cantilever and pump cover.

6.Reconnect the chair power and test the light

switch as described in Section III Operation.

NOTE: Replace the seat upholstery if it was removed.

8Installation, Operation and Care Manual

aXcs®Operatory Light (Post Mount)

Section III Operation

Post-Mount with CMU/Magellan

If the unit is equipped with a power module, the

master switch toggle, which is located on the back of

the unit's delivery head, controls the unit's electricity.

1. Flip the toggle to the right for ON.

2. Flip the toggle to the left for OFF.

Master Switch

(Euro-Style)

(Traditional)

Master Switch

Toggle

Light Switch Positioning Light

The light switch toggle is located on the adjustable

arm behind the reflector head.

çè

êLight Switch

Reflector

Head

LOW HIGH

OFF

Adjustable

Arm

1. Flip the toggle to the left for LOW intensity.

2. Flip the toggle to the right for HIGH intensity.

NOTE: Moving this switch to the right changes the

light to maximum brilliance (5500ºK) for color matching.

3. Place the toggle in the middle position for OFF.

Using the handles on either side of the reflector head,

position the light to illuminate the oral cavity.

—HELPFUL NOTE —

To take full advantage of the aXcs

Operatory Light's intensity and color

correction, position the light between

20" and 45" away from the oral cavity.

Handles

DO NOT

ADJUST

Focus

Adjustment

Screw

IMPORTANT NOTE: Focal adjustment is set

at the factory, therefore DO NOT ADJUST.

aXcs

Operatory Light

(Post Mount)

Eliminating Adjustable Arm Drift

Section III Operation

The adjustable arm is factory-adjusted to counter-

balance the weight of the light head. If it becomes

necessary to adjust the mechanism because of added

weight, such as a mirror, perform the following steps:

Tools Required

•5/64 Allen wrench

•9/64 Allen wrench

•Large flat-head (slotted) screwdriver

1. Using a 5/64 Allen wrench, loosen the set

screw under the cap at the end of the

adjustable arm nearest the light head.

2. Using a 5/64 Allen wrench, remove the four

Allen-head screws from the underside of the

adjustable arm (two on each end). Then slide

off the top cover along with the end cap.

3. Insert a 9/64 Allen wrench into the two small

holes in the side of the adjustable arm and

completely loosen the friction block.

4. Insert a large flat-head screwdriver into the

large slot in the side of the adjustable arm and

tighten the slotted nut.

5. Adjust the friction block to provide one to

two pounds maximum of break-away force.

6. Replace the adjustable arm cover and secure

using the four 5/64 Allen-head screws

previously removed.

7. Replace the end cap and tighten the set screw

using a 5/64 Allen wrench.

Set Screw End

Cap

Adjustable

Arm

Adjustable Arm

Top Cover

5/64 Allen-head Screws (2)

End Cap

5/64 Allen-head

Screws (2)

9/64 Allen

Wrench

Tw o

Small

Holes

Friction Block

Adjustable

Arm

Adjustable Arm

Large

Slot

Slotted

Nut

Large Flat-head

Screwdriver

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