Denios Bio.x T700 User manual

Cleaning Table

USERS MANUAL 10/2008

Mat.-Nr. 162518_BA_EN_004

bio.x T700 160416 Page 2 of 16 10/2008

bio.x T700 160416 Page 3 of 16 10/2008

Inhaltsverzeichnis

1. General Instructions.......................................................................................................... 4

2. Safety instructions ............................................................................................................ 4

3. Technical data.................................................................................................................... 4

4. Product description........................................................................................................... 5

4.1 Intended use .................................................................................................................. 5

4.2 Layout ............................................................................................................................ 5

5. Initial Operation ................................................................................................................. 7

5.1 Electrical connection ...................................................................................................... 7

5.2 Filling with the cleaning fluid .......................................................................................... 7

6. Bedienfeld.......................................................................................................................... 8

6.1 Function indicators on the display. ................................................................................. 8

7. Operation............................................................................................................................ 8

8. Maintenance....................................................................................................................... 9

8.1 Filter ............................................................................................................................... 9

8.2 Fill level .......................................................................................................................... 9

8.3Additive ........................................................................................................................... 9

8.4Suction filter (6)............................................................................................................... 9

8.5 Cleaning fluid ............................................................................................................... 10

8.6 Fine filter ...................................................................................................................... 10

8.7Cleaning the hood ......................................................................................................... 10

8.8 Refill items ................................................................................................................... 10

8.9 Replacement parts (see also product description page 5) ........................................... 10

9. Optional Accessories...................................................................................................... 11

10. Notes regarding disposal.............................................................................................. 11

11. Faults.............................................................................................................................. 12

12. Connection Diagram...................................................................................................... 13

13. EC Declaration of Conformity....................................................................................... 14

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1. General Instructions

This user manual is for the bio.x parts cleaning unit T700. It contains all the information needed regarding correct

startup, trouble-free operation, maintenance, removal from service and disposal. The information and

instructions in this user manual have to be observed and adhered to.

If the instructions are strictly followed in accordance with the user manual, we accept liability within the scope of

our conditions for guarantees.

Without approval from the manufacturer no changes, extensions or modifications may be made to the

product. For changes made without approval from the manufacturer no liability is assumed and the

guarantee expires.

National regulations and safety regulations have to be adhered to.

2. Safety instructions

This unit can only be used safely if you read this user manual carefully and strictly follow the instructions it

contains. This user manual is an integral part of this unit and must be available to the personnel who

operate the unit at all times.

Such staff must be familiarised with the user manual with particular attention being paid to prohibitions and

hazard warnings.

The mains supply connection has to be in accordance with the corresponding regulations (VDE 01000 -

Association of German Electricians). For safety reasons the equipment must be only operated, if a Residual

Current protective Device (RCD) with a release current of 30 mA is connected upstream.

This must be checked by a qualified electrician.

In accordance with the German BGV A3 electrical equipment has to be examined in regular intervals.

The equipment must be set up on a suitable stable, level surface.

Detergents which contain highly flammable substances must not be used. Use only detergents approved by

DENIOS for this unit.

3. Technical data

Dimensions (WxDxH) 1100 mm x 910 mm x 1725 mm

Total height with open hood 2400 mm

Net weight approx. 80 kg

Power consumption 1.1 kW (when heating turned on)

Electrical connection 1/N/PE 230V∼

Pre-fusing on site min10 A

Work surface height 950 mm

Load capacity 200 kg

Tank LDPE

Maximum fill capacity 120l

Minimum fill capacity 60l

Usable work surface 750-900 mm x 550 mm

Heater Stainless steel (1.4541) heating element output 1 kW

Level switch Minimum fill level (approx. 55l l)

Temperature sensor Set at 41°C in the factory

Pump approx. 240l/h

approx. 6 bar

For the operation of the demister a compressed air supply is essential:

- Input pressure 6-8,5 bar

- Output 350 l/min

bio.x T700 160416 Page 5 of 16 10/2008

4. Product description

4.1 Intended use

The bio.x parts cleaning unit is used to clean oil and grease from work pieces in an efficient, environmentally

sustainable way using exclusively cleaning fluids authorised by DENIOS.

Other detergents such as degreasers or alkali cleaning agents must not be used!

Solvents, disinfectants, alkali or acidic fluids, carburettor and diesel fuels or turpentine must not be poured

into the appliance.

4.2 Layout

Lower part

- Material PE

- Maximum fill capacity 120l

- Minimum fill capacity 60l

Item Description Function or description Mat. No.

1 Electrical compact control With on/off switch and 2-digit 7-segment display 169682

2 Heating element, output 1kW Version with central connection and firmly sealed cable 3x1.5mm² 178986

3 PT 100 temperature sensor Temperature control (41°C) 135266

4 Level switch Recording the minimum fill level, plastic version with firmly sealed

PVC cable 3x0.34mm² 135274

5 Electrical aerator (5W) Oxygen supply for the bacteria in the cleaning device 138281

6 Suction filter (350µm) Protection against contamination in the feed pump inlet 168159

7 Feed pump,

temperature monitored *

Three-compartment membrane pump which can run dry safely,

operating pressure approx. 6bar, flow rate 4 l/min 160253

8 Foot switch/button (optional) For turning the cleaning function and the demister on and off 150097

9 On/off button For turning the internal light on/off (optional) 162245

10 Feed cable with plug 160517

11 Drain tap To drain the used cleaning fluid 162221

* When replacing the connections of the hose feed, seal with a Teflon band

Upper part

- Material PE

- to be placed on the lower part of the appliance

- with back and side walls and a removable work surface

- Load capacity: 200 kg

- Usable work surface: 750x900x550 mm

Item Description Function or description Mat. No.

12 Filter screen (600µm) For filtering out coarse particles 135256

13 Interior lighting (optional) Protective tube light IP67, 1x24W 172777

15 Lamella protective plate Stainless steel, to cover the ventilation opening 162335

16 Pressure hose Feed to the Vario nozzle, cut 1100 mm 162495

17 Vario nozzle Can be adjusted from point to surface jet and unpressurised 168143

18 Wash brush For manual cleaning 168024

19 Compressed-air nozzle (optional) For fast drying of the cleaned workpieces 168250

20 Holder To hold the nozzles and the brush 168767

21 Work surface (fold-away shelf) In blue 161846

22 SET: Vario nozzle and wash

brush with hose system

162496

23 Nozzle for demister To blow clean the hood 163366

Hood

- Material: transparent thermoplastic

- surrounding seal, lock and reach-through gauntlets

Item Description Mat. No.

24 Hood 162349

25 Reach-through gauntlet 168036

26 Lock 160262

27 Seal 162482

bio.x T700 160416 Page 6 of 16 10/2008

Cleaning position

Operating position

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5. Initial Operation

After removing the packaging, check the unit casing and operating components for any possible damage caused in

transit. If such damage is found, do not connect the unit to the mains. Report damage immediately to the carrier

who delivered the unit and to DENIOS AG at the service number indicated above. The original packaging should

be kept.

Place the unit in a dry, stable location as required. The floor must be level. If necessary, level out any uneven

surfaces with suitable shimming material.

5.1 Electrical connection

The unit is connected to the customer's mains supply via the power cable and plug.

Mains voltage: The voltage of the power source has to comply with the details on the identification place of the

appliance

Warning: The mains supply must be fitted with a residual current protective device in accordance with DIN

VDE (Association of German Electricians) 0100! (See section 2)

5.2 Filling with the cleaning fluid

Open the hood (24) and take out the shelf (21) from the unit.

Two different cleaning fluids can be used in the Part Cleaning Unit T700.

a) Bio-Power cleaning fluid

•Pour 100 l (5 canisters) of Bio-Power cleaning fluid into the tank.

•Connect the unit to the mains. "On" will be shown on the display for 3 seconds. The heating system switches on

automatically. The warming-up process can take up to 2.5 hours, depending on the initial temperature. The

operating temperature is set at 41º C in the factory and cannot be changed. When the operating temperature is

reached, "41" will appear on the display.

The aerator will work continuously after the unit is switched on.

•Once the operating temperature is reached add the additive with the micro-organisms (1 can x 100 g) to the

fluid. The micro-organisms take 24 hours to become active. It is therefore recommended to set up the unit for

operation just before the weekend, for instance.

The parts cleaning unit is then ready for operation.

b) Cleaning fluid bio.x (ready-for-use solution incl. micro-organisms)

•Pour 100 l (5 canisters) of Cleaning fluid bio.x into the tank.

•Connect the unit to the mains. "On" will be shown on the display for 3 seconds. The heating system switches

on automatically. The warming-up process can take up to 2.5 hours, depending on the initial temperature. The

operating temperature is set at 41º C in the factory and cannot be changed. When the operating temperature

is reached, "41" will appear on the display.

The parts cleaning unit is then ready for operation.

The aerator will work continuously after the unit is switched on.

The two detergents should not be mixed together as far as this is possible.

Other detergents such as degreasers or alkali cleaning agents must not be used.

bio.x T700 160416 Page 8 of 16 10/2008

6. Bedienfeld

6.1 Function indicators on the display.

Function Indicator

Warming-up process Display ’41’ flashing, LED heater on

Rising horizontal bars

Operating temperature reached,

heater off

Display ’41’ flashing, LED heater off

Operating temperature reached,

heater on

Display ’41’ flashing, LED heater on

Excess temperature Temperature indicator flashing

when T>41°C

Energy-saving mode Display ‚30’

Fault messages,

see section 6.2 (fault messages)

Display ‚LO’; F1 bis F8

7. Operation

- When cleaning the hood should be closed

- If you are working with a brush, you may also clean with the hood open.

- Place the parts to be cleaned in the Parts Cleaning Unit.

- Do not exceed the maximum load of 200 kg!

- Connect the Vario nozzle or the cleaning brush with the high-speed coupling to the cleaning hose.

- Close the cover.

- If necessary turn on the light with the on/off switch (9).

- Reach for the cleaning equipment through the gauntlets. Depending on the type of dirt the Vario nozzle can be

adjusted from point to surface jet and by moving forward or back to low density.

- By pressing the foot switch you turn on the feed pump and the demister and you can start cleaning.

- After you have finished cleaning press the foot switch again to turn off the demister and the feed pump. The

demister is turned off after a time delay of 30 seconds. The water pump automatically switches off after about 60

minutes.

- The Parts Cleaning Unit can also be switched on and off by pressing the multi-control button on the control panel.

- Take out the cleaned parts.

Multi-control button

Display

LED heater

bio.x T700 160416 Page 9 of 16 10/2008

Energy-saving mode

The unit can be switched to energy-saving mode during downtimes such as night-time, weekends, or company

holidays. To do so, the multi-function button is pressed for 3 seconds. "30" will be shown on the display. The

temperature is maintained at 30º C in energy-saving mode. The micro-organisms remain active at this

temperature and optimum oil and grease degradation is guaranteed.

You can switch from energy-saving mode by just pressing the button again and the unit will heat the detergent to

41º C again. The warm-up stage takes about an hour, depending on the ambient temperature. Once this

temperature is reached and "41" is shown continuously on the display, the unit is ready for operation with optimum

cleaning assured.

8. Maintenance

Warning! Before starting work on the cleaning table fixtures, switch off the electrics and unplug from

the mains! Test the equipment to ensure the power is off!

8.1 Filter

The washstand is equipped with two filters as standard. A stainless steel perforated filter on the washstand surface

and a synthetic filter for impurities underneath. It is recommended to clean these filters on a daily basis. To do so,

remove the filters from the unit and rinse with water.

For maintenance purposes the work surface can be lifted

inside the tank and lent against the back wall of the upper

part..

8.2 Fill level

Check the fill level against the markings on the tank wall regularly

so you can refill to make up for any losses through evaporation

and removal. If the fill level falls under a minimum of 60 litres

(lowest marker line), the pump and the heating system switch off

automatically for safety reasons. In such a case, "LO" is shown on the display. Re-fill the detergent until the top

marker line is reached. The message will disappear once there is enough detergent in the tank.

8.3Additive

More additive should be put in every 6 months to replenish the micro-organisms.

After refilling, the detergent must be left to stand for 24 hours so that the micro-organisms can become

active. It is therefore recommended to refill with the additive before a weekend.

8.4Suction filter (6)

In order to prevent the pump from losing pressure, the suction filter inside the tank should be cleaned at regular

intervals. For this purpose the suction filter can be moved to an elevated position and with the help of the cleaning

nozzle (set to surface jet) freed from deposits.

If the suction filter is so dirty that it can no longer be cleaned in this way, it has to be replaced.

Perforated filter

bio.x T700 160416 Page 10 of 16 10/2008

8.5 Cleaning fluid

The cleaning fluid has to be replaced if

- there is a significant fall in the cleaning performance

- when checking the fill level there are notable sediment deposits on the

floor of the tank

- or the suction filter is frequently blocked

The drain tap can be used to drain the fluid.

When there is only a small amount of residual fluid left in the container, the

suction filter hose on the container floor can be released (brass screw

connection) and it is possible to practically empty it completely.

Please follow the same process when inserting the new fluid as for the initial operation.

8.6 Fine filter

The optional fine filter, which can be fitted on the left-hand side of the unit, should be

checked weekly and cleaned if necessary. Release the filter cover by turning it anti-

clockwise. Remove the filter cartridge and rinse it thoroughly under running water, or

replace it with a new cartridge. Reinsert the cartridge and screw the casing firmly back

into place. Ensure the seal is in the correct position.

8.7Cleaning the hood

- Avoid scratching the hood.

- If the hood is dusty, it must under no circumstanced be rubbed dry.

For cleaning use a mild washing-up liquid in luke-warm water, a soft cloth, sponge or wash leather – also for drying.

Never use: scouring agents, caustic cleaning agents, (degreasing) rinsing agents, spray cleaners for glass

windows;

Never use: solvents such as acetone, paint thinner

alcohol compounds with more than 5% alcohol

Never use: scouring cleaning cloths or brushes

8.8 Refill items

Accessories Description Item number

Bio-Power cleaning fluid 20-litre canister 175715

Bio-Power cleaning fluid 200-litre drum 169787

Additive for oil and grease degradation 100g can for 100 l detergent 168625

Set (cleaner and additive) for initial filling

and refills

5 x 20-litre canisters of Bio-Power cleaning fluid

100 g can of additives 169789

Cleaning fluid bio.x 20-litre canister 130032

Cleaning fluid bio.x 200-litre drum 161524

Set for initial filling and refills 5 x 20-litre canisters 130030

8.9 Replacement parts (see also product description page 5)

Accessories Description Item number

Set hood 162350

Filter housing Fine filter (161718) 160703

Replaceable filter set (200 μm) 162522

Drain tap

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