Demon Tempest 1 User manual

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



DEMONTEMPESTRANGE

Tempest1

Tempest3

Tempest4

CabinetWasher

ADeclarationofConformity

(E.H.S.R.)



We,DemonInternationalLimitedofAbbotsClose,LeeMillIndustrialEstate,

Ivybridge,DevonPL219GAdeclarethatthismachinemustbeoperatedin

accordancewiththeoperationandsafetyinstructionsassuppliedwiththis

machine.



Thismachineismanufacturedinaccordancewiththefollowingstandards

andrecommendations.



HSEPVBPM29–BS5415Part1–BS5415Section2.41986



HSEPVBPM29–BS5415Part1–BS5415Section2.41986



Thisinstructionmanualisrelevantonlytothefollowingmachineandwill

notbekeptupdatedunlessspecificallyrequestedbythecustomer.However,

anychangestotheoperatingprocedureorchangeswhichmightaffectthe

safetyofthismachinewillbenotifiedtotheregisteredownerofthisma‐

chineonly.

MachineType 

SerialNumber

WorkingPressure

DateofSupply





TechnicalSpecifications



Tempest1/Auto/CabinetWasher240V(BlueCable)



PumpXT11.11  Boiler

Pumppressure 100bar1500psiFueltype  Kerosene/gasoil/derv

Flowrate  111pm2.45gpmPressure  7bar 110psi

Maxby‐passsetting110bar1650psiNozzle  1.5USgalls

Minpressuresetting50bar750psiNozzlemake Monarch60°RorAR

Danfoss60°S

H.Pnozzle  25045  Electrodegap 6mm±1mm

Motorpower 2.2KW(MTR00100)IgnitionTransformer70Watts

Pumpoil  10W40  Fuelpump  50Watts

Unloadervalve ARMM4B/TSS Fanmotor  75Watts 

NoiseFuse001  1ampsemidelay20mmglass

ValveKit   ARKIT1864  OilSealKit  ARKIT1872

SealKit  ARKIT1874  PistonKit  ARKIT2629

GeneratorSizerequired6KVA 



Tempest3/Auto110V(YellowCable)



PumpXT11.11  Boiler

Pumppressure 100bar1500psiFueltype  Kerosene/gasoil/derv

Flowrate  11lpm 2.45gpmPressure  7bar 100psi

Maxby‐passsetting110bar1650psiNozzle  1.5USgalls

Minpressuresetting50bar750psiNozzlemake Monarch60°RorAR

Danfoss60°S

H.Pnozzle  25045  Electrodegap 6mm±1mm

Motorpower 2.2KW(MTR00301)IgnitionTransformer70Watts

Pumpoil  10W40  Fuelpump  50Watts

Unloadervalve ARMM4B/TSS Fanmotor  75Watts 

NoiseFuse002   3ampsemidelay20mmglass

ValveKit  ARKIT1864  OilSealKit  ARKIT1872

WaterSealKit ARKIT1874  PistonSealKit ARKIT2629

Generatorsizerequired8KVA

Tempest4/Auto/CabinetWasher415V(BlackCable)

(Fromthe03/07/12ARGM3unloader)

PumpRK15.20HBoiler

Pumppressure 200bar2900psiFuelType  kerosene/gasoil/derv

Flowrate  151pm  Pressure  7Bar  110psi

Maxby‐passsetting200bar2900psiNozzle  1.75USgalls

Minpressuresetting50bar750psiNozzlemake Monarch600RorAR

Danfoss600S

HPNozzle  2505Electrodegap 6mm+1mm

Motorpower 7.5KW(MTR00220)IgnitionTransformer70watts

Pumpoil  10W40  Fuelpump  50watts

OldUnloaderValveARMM4B/TSS NewUnloaderValveARGM3

fanMotor  75watts

NoiseFuse001  1ampsemidelay20mmglass‐

ValveKit  ARKIT1828  WaterSealKit ARKIT1857

OilSealKit  ARKIT1856  Piston   ARKIT2757



TempestCabinetsfittedwithlowwaterandlowfuelcutoutsensors





Service Part Numbers for Tempest 1 & 3

ARKIT1874 Seal Kit

ARKIT2812 Seals for Unloader

ARKIT1864 Valve Kit

AR1271160 Pistons

AR1980200 Unloader Seat

DB000010 Fuel Nozzle

DB000110 Electrodes

DB00250 Fuel Filter

N26001/25045 Nozzle

DEM10115 Detergent Pipe

AR1320351 Piston Guides

ARKIT1857 Seal Kit

ARKIT2611 Valves

AR1560320 Pistons

AR1560051 Valve Tube

ARKIT1828 H P Valves

DB000015 Fuel Nozzle

DB000110 Electrodes

DB00250 Fuel Filter

N26001/2505 Nozzle

DEM10115 Detergent Pipe

AR1380090 Seal Carriers

Tempest 4 Service Kit





FAULTFINDER



FAULT



CAUSE



REMEDY

Machinestopssuddenlyorwillnot

start

BlownFuse Checkmainspower,poweroverload

13ampfuseand1or3ampcontrol

fuse.



SuddenpressurelossNowater

Lowwatersensoractivated

Nochemical

Burstdiskfailure

Checkwatersupply

Fillwithwater

Checkchemicaldrum

Closevalve

Replacedisk



LowpressureH.P.Nozzlewornorunloaderset

incorrectly.

ReplaceHPNozzle

Resetunloadervalve



Lowpressurewithnoiseandvibra‐

tion

Valveswornorblocked

Pistonsealsworn

Pumpsuckingair

Cleanandreplaceasrequired

Replace

Checkwatersupplypipeandunions



PumpwillnotBy‐passNonreturnvalvedirtyorjammed.Cleanorreplace



WaterdripsfrompumpPumpsealswornReplace



OildripsfrompumpbottomPumpsealswornReplace



BurnerwillnotigniteFueltankempty

Lowfueltanksensortrippedout

Fuelfilterblocked

Fuelnozzleblocked

Electrodesdirtyoroutofadjust‐

ment.

Flowswitchoutofadjustment

Refill

Replace

Clean,replace

Clean,replaceoradjust



Adjust

OilismilkyincolourWateringressthroughoilfilterplugReplaceoil.



IFINDOUBTASK–OURADVICEISFREEANDCANSAVEYOUMONEY





DAILYCHECKTHEFOLLOWING



a.Oillevel‐topupasrequired.

b.Fueltank‐topupasrequired.

c.Allhoseunionsforleaks‐replaceOringsifleaking.

d.Hosecondition‐cutsetc.

e.Electricalledandplug—damagedetc



EVERY500HOURSORSIXMONTHS(WHICHEVERCOMESFIRST)



a.Drainandreplacepumpoil.

b.Drainandrefillfueltank.

c.Cleanandresetelectrodes.

d.Replacefuelfilter.

e.Cleanwaterfilter.

f.Replacehighpressurenozzle.

g.Replacefuelnozzle.

h.Descalewatersystem.(hardwaterareasonly)



EVERY1000HOURSOR12MONTHS(WHICHEVERCOMESFIRST)



a.Complete500hourservice.

b.Replacepumpseals.

c.Replaceoilseals.

d.Checkfloatlevel.

e.Replacechemicalpipes.

f.Checkunloadingpressureandsafetyvalvepressureandadjust.

g.Replacefuelnozzleandsetfuelpressure.

h.Checkflowswitchandadjustifnecessary.

i.Checkelectricalconnectionsfortightness.



Theaboveserviceschedulesareintendedasaguideonly,actualservicetimes

andreplacementspartsrequiredwillvaryaccordingtotheareaandtheusage

ofthemachine.

MINIMUMSERVICESCHEDULES





PREPARATION



a.Connecthosetowaterinletconnectorandturnon.



b.Connecthighpressurehosetoconnector.



c.Connectlancetohose.



d.ConnectplugtosuitableRCDprotectedsupplyandturnon.



e.Topupfuellevelsandcheckoillevelsinpumpandengine.



f.Ifchemicalistobeusedplacefilterindrumofchemicalandopenvalve.Ifnot

makesurevalveisclosed.



OPERATIONTOSTARTMACHINE



a.Pushblueswitchoncetostarttheengine.



b.Pulltriggeruntiloperatingpressureisreached.



c.Pushredswitchonce,burnerwillthenoperate.



d.Burnerwillthenigniteoncetriggerispulled.



OPERATIONTOSTOPMACHINE



a.Closethechemicalvalveifopened.



b.Switchtocoldbypressingredbuttononceandrunthemachineuntilthewater

turnscold.



c.Switchoffbypressingbluebuttononce.



d.Pulltriggertoreleaseexcesspressureanddisconnectfrommachine.



e.Ifthemachineistobestored,drainwatersystemandtopupthefuelandoillevels.



IFINDOUBTASK‐OURADVICEISFREE







SAFETY



I.UnderthetermsoftheHealth&SafetyatWorkActandfortheoperatorsprotectiona

ResidualCurrentDevice(R.C.D)orEarthLeakageTripMUSTbeusedwiththismachine.



iiWaterathighpressureisdangerousandcancauseseriousinjury.Thismachineistobe

usedwithgreatcaution.



a.NEVERpointthehighpressuresprayjetatanyperson,animal,glassoranyothermaterial

whichmayshatter.

b.PREVENTanyover‐sprayfrominjuringotherpeopleordamagingproperty.



c.DONOTeventrytouseapressurewasheronmachineryorelectricalequipmentthat iscon‐

nectedinanywaytothemainssupply.(allswitchesintheoffposition,pulloutallplugsand

ifpossibleremovefuses).Coverorsealelectricmotorsandfittingstoprevententryofwater.



d.ALWAYSwhenusingmachine:‐

‐wearsafetygogglesandhelmetorhelmetwithavisor.



‐wearwaterproofclothingandgloves.



‐takeparticularcarewithdetergentsandchemicals.



e.NEVERattempttodisconnectanyhosewithpressureinitorallowthehosetobeflattened

orkinked.



f.DONOTuseahighpressurehosefromaladder.Useaplatformtowerorproperscaffolding.



g.CHECKthatyoursupplyvoltageagreeswiththatshownonthemachine.



h.Extentionleadsarenotrecommendedforusewiththisequipment.Fitextentionhosesor

contacttheservicedepartment.



i.Whereacableisfoundtobedamaged,thepowermustbeswitchedoffandtheplug re‐

movedbeforeattemptingtoremovetheequipment.



j.ALWAYSdisconnectthehoseswhenthemachineisnotinoperationandprotectthemachine

fromfrostandcoldwinds.



k.ALWAYSusethemachineinawellventilatedarea.



CAUTION‐ifusingchemicalssomebrandswilladverselyaffectthebrasscomponentsfittedtothis

machine.Ifindoubtpleasetelephoneourtechnicaldepartmentforadvice.











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