Delta Modulon Series User manual

Delta UPS - Modulon Family

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www.deltapowersolutions.com

DPH Series, Three Phase

15-105 kVA 208Vac

External Battery Cabinet

User Manual

Modulon DPH Series 1

SAVE THIS MANUAL

Manual (“Manual”), including but not limited to the contents, information, and figures are

solely owned and reserved by Delta Electronics Inc. (“Delta”). The Manual can only be

applied to the operation or the use of this product. Any disposition, duplication,

dissemination, reproduction, modification, translation, extraction, or usage of this Manual

in whole or in part is prohibited without the prior written permission of Delta. Given that

Delta will continuously improve and develop the product, changes may be made to the

information in this Manual at any time without obligation to notify any person of such

revision or changes. Delta will make all possible efforts to secure the accuracy and the

integrity of this Manual. Delta disclaims any kinds or forms of warranty, guarantee, or

undertaking, either expressly or implicitly, including but not limited to the completeness,

faultlessness, accuracy, non-infringement, merchantability or fitness for a particular

purpose of the Manual.

This manual contains important instructions and warnings that you should follow

during the installation, operation, storage and maintenance of this product. Failure to

heed these instructions and warnings will void the warranty.

Table of Contents

1.Product Introduction .............................................................................................. 3

2.Important Safety Instructions................................................................................. 4

3.Delta Battery Module (Optional) ............................................................................ 6

3.1 Package Inspection .......................................................................................... 6

3.2 Wiring Diagram of the Delta Battery Module without Batteries (Optional)........ 8

4.Installation and Wiring ........................................................................................... 9

4.1 Before Installation and Wiring .......................................................................... 9

4.2 Installation Environment ................................................................................. 10

4.3 Battery Cabinet Transportation....................................................................... 11

4.4 Fixing the Battery Cabinet .............................................................................. 13

4.5 Pre-wiring Warnings ....................................................................................... 15

4.6 Installation Procedures................................................................................... 18

4.7 Function Contact ............................................................................................ 25

5.Technical Specifications ...................................................................................... 27

Appendix: Warranty .................................................................................................... 29

Modulon DPH Series 3

1. Product Introduction

The Delta External Battery Cabinet is applicable to DPH-60K-LV and DPH-105K-LV UPS

and should be used with the Delta Battery Module (optional).

When the UPS is operating, during a power outage, the battery modules will provide DC

power to maintain the UPS operation to supply power to the critical loads.

Figure 1: Delta external battery cabinet_ front view

Figure 2: Delta battery module_ front view

2. Important Safety Instructions

Servicing of batteries, battery modules and battery cabinet must be performed or

supervised by qualified service personnel knowledgeable in batteries, battery

modules and the battery cabinet as well as their required precautions. Keep

unauthorized personnel away from batteries, battery modules and the battery

cabinet.

A battery can present a risk of electric shock and high short-circuit current.

To reduce the risk of fire or electric shock, install the battery modules in a

temperature and humidity controlled indoor area free of conductive contaminants.

Forbid opening or removing the chassis of both battery modules and Battery

Cabinet to avoid high voltage electric shock.

The risk of dangerous high voltage is possible when the Battery Cabinet still

connect to the UPS even though the UPS is disconnected from the mains. Do

not forget to turn off the inbuilt breaker of Battery Cabinet to completely cut off

the battery source.

Make sure Battery Cabinet disconnect to UPS before performing battery modules

replacement.

Only use the battery modules from Delta. Never use old and new battery modules

at the same time.

Modulon DPH Series 5

The number of batteries/battery modules must meet UPS requirements.

The AH of Battery Cabinet must meet or larger than UPS requirements. It is

determined by the number of battery modules.

Do not reverse or short circuit the polarity +, –, and N when connecting the

batteries because this will destroy the device and constitute a risk of electric

shock or fire.

Use a voltage meter to measure whether the total voltage, after battery modules

connection, is around 180Vdc. (V+N or VN-)

The external slits and openings in the battery modules are provided for ventilation.

To ensure reliable operation of the battery modules and to protect the Battery

Cabinet from overheating, these slits and openings must not be blocked or

covered. Do not insert any object into the slits and openings that may hinder

ventilation.

Do not allow liquid or any foreign object to enter the battery modules and Battery

Cabinet.

Do not place beverages or any other liquid-containing vessels on or near both of

battery modules and Battery Cabinet.

Do not dispose of the batteries or battery modules in a fire. The batteries/battery

modules may explode.

Do not open or mutilate the batteries or battery modules. The released electrolyte

is harmful to the skin and eyes and may be toxic.

Observe the following before replacing battery modules:

(1) Remove watches, rings, or other metal objects.

(2) Use tools with insulated handles.

(3) Wear rubber gloves and boots.

(4) Do not lay tools or metal parts on the top of batteries.

(5) Disconnect charging source prior to connecting or disconnecting batteries’

terminals.

3. Delta Battery Module (Optional)

No. Item Function

1 Delta Battery Module

(with batteries) To be installed in the Delta external battery cabinet.

2 Delta Battery Module

(without batteries)

1. Provides the space for batteries to be installed.

For details, please refer to 3.2 Wiring Diagram

of the Delta Battery Module without Batteries

(Optional). For how many batteries and what

types of batteries that should be installed inside

the empty battery module, please contact Delta

service personnel for more information.

2. To be installed in the external battery cabinet.

3.1 Package Inspection

Delta Battery Module (with batteries)

No. Item Q’ty

1 Battery Module 1

2 Battery Fuse Detection Wire 1

Modulon DPH Series 7

Delta Battery Module (without batteries)

No. Item Q’ty

1 Battery Module 1

2 Battery Fuse Detection Wire 1

3 Battery Interconnection Cable 6

4 Cable Tie 2

5 Operation Manual 1

3.2 Wiring Diagram of the Delta Battery Module

without Batteries

(Optional)

(Figure 3: Delta battery module without batteries (optional)_ battery

interconnection)

(Figure 4: Delta battery module without batteries (optional)_ internal wiring

diagram)

For installation details, please refer to the Operation Manual included in the battery

module’s package.

Modulon DPH Series 9

4. Installation and Wiring

4.1 Before Installation and Wiring

Please read this user manual thoroughly before installation, wiring and usage. Only

authorized Delta engineers or service personnel can perform installation, wiring,

panel & cover removal, maintenance and operation. If you want to execute any action

mentioned above by yourself, the action must be under the supervision of authorized

Delta engineers or service personnel. If you use a forklift or other equipment to move

the Battery Cabinet, please make sure its load bearing is sufficient.

For the configuration of the external battery cabinet, please refer to Figure 5. The

maximum number of the battery strings is 8.

(Figure 5: configuration of the external battery cabinet)

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