Delta CT2000 Series User manual

Delta Textile Vector Control Drive

CT2000 Series User Manual

www.deltaww.com

Delta Textile Vector Control Drive CT2000 Series User Manual

Industrial Automation Headquarters

Delta Electronics, Inc.

Taoyuan Technology Center

No.18, Xinglong Rd., Taoyuan City,

Taoyuan County 33068, Taiwan

TEL: 886-3-362-6301 / FAX: 886-3-371-6301

Asia

Delta Electronics (Jiangsu) Ltd.

Wujiang Plant 3

1688 Jiangxing East Road,

Wujiang Economic Development Zone

Wujiang City, Jiang Su Province,

People's Republic of China (Post code: 215200)

TEL: 86-512-6340-3008 / FAX: 86-769-6340-7290

Delta Greentech (China) Co., Ltd.

238 Min-Xia Road, Pudong District,

ShangHai, P.R.C.

Post code : 201209

TEL: 86-21-58635678 / FAX: 86-21-58630003

Delta Electronics (Japan), Inc.

Tokyo Ofce

2-1-14 Minato-ku Shibadaimon,

Tokyo 105-0012, Japan

TEL: 81-3-5733-1111 / FAX: 81-3-5733-1211

Delta Electronics (Korea), Inc.

1511, Byucksan Digital Valley 6-cha, Gasan-dong,

Geumcheon-gu, Seoul, Korea, 153-704

TEL: 82-2-515-5303 / FAX: 82-2-515-5302

Delta Electronics Int’l (S) Pte Ltd

4 Kaki Bukit Ave 1, #05-05, Singapore 417939

TEL: 65-6747-5155 / FAX: 65-6744-9228

Delta Electronics (India) Pvt. Ltd.

Plot No 43 Sector 35, HSIIDC

Gurgaon, PIN 122001, Haryana, India

TEL : 91-124-4874900 / FAX : 91-124-4874945

Americas

Delta Products Corporation (USA)

Raleigh Ofce

P.O. Box 12173,5101 Davis Drive,

Research Triangle Park, NC 27709, U.S.A.

TEL: 1-919-767-3800 / FAX: 1-919-767-8080

Delta Greentech (Brasil) S.A

Sao Paulo Ofce

Rua Itapeva, 26 - 3° andar Edicio Itapeva One-Bela Vista

01332-000-São Paulo-SP-Brazil

TEL: +55 11 3568-3855 / FAX: +55 11 3568-3865

Europe

Delta Electronics (Netherlands) B.V.

Eindhoven Ofce

De Witbogt 20, 5652 AG Eindhoven, The Netherlands

TEL: 31-40-2592850 / FAX: 31-40-2592851

*We reserve the right to change the information in this catalogue without prior notice.

PLC1.ir

PLEASE READ PRIOR TO INSTALLATION FOR SAFETY.

DANGE

AC input power must be disconnected before any wiring to the AC motor drive is made.

Even if the power has been turned off, a charge may still remain in the DC-link capacitors

with hazardous voltages before the POWER LED is OFF. Please do not touch the internal

circuit and components.

There are highly sensitive MOS components on the printed circuit boards. These

components are especially sensitive to static electricity. Please do not touch these

components or the circuit boards before taking anti-static measures. Never reassemble

internal components or wiring.

Ground the AC motor drive using the ground terminal. The grounding method must comply

with the laws of the country where the AC motor drive is to be installed.

DO NOT install the AC motor drive in a place subjected to high temperature, direct

sunlight and inflammables.

CAUTION

Never connect the AC motor drive output terminals U/T1, V/T2 and W/T3 directly to the

AC mains circuit power supply.

Only qualified persons are allowed to install, wire and maintain theAC motor drives.

Even if the 3-phase AC motor is stop, a charge may still remain in the main circuit

terminals of the AC motor drive with hazardous voltages.

If the AC motor drive is stored in no charge condition for more than 3 months, the

ambient temperature should not be higher than 30 °C. Storage longer than one year is

not recommended, it could result in the degradation of the electrolytic capacitors.

The performance of electrolytic capacitor will degrade if it is not charged for a long time.

It is recommended to charge the drive which is stored in no charge condition every 2

years for 3~4 hours. NOTE: When the AC motor drive is in charge condition, it should

supply 70~80% of rated voltage by using variable AC power (ex. AC autotransformer) for

30 minutes first (don’t operate it), and then provide rated voltage for 1 hour (still don’t

operate it), to make electrolytic capacitor revive and start operating. Do not provide rated

voltage to operate the drive directly.

Pay attention to the following when transporting and installing this package (including

wooden crate, wood stave and carton box)

1. If you need to sterilize, deworm the wooden crate or carton box, please do not use

steamed smoking sterilization or you will damage the VFD.

2. Please use other ways to sterilize or deworm.

3. You may use high temperature to sterilize or deworm. Leave the packaging

materials in an environment of over 56℃for 30 minutes.

4. It is strictly forbidden to use steamed smoking sterilization. The warranty does

not covered VFD damaged by steamed smoking sterilization.

Type of electrical supply system (3WYE) to which the drive shall be connected.

NOTE

The content of this manual may be revised without prior notice. Please consult our distributors or download the most u

pdated version at http://www.deltaww.com/services/DownloadCenter2.aspx?secID=8&pid=2&tid=0&itemID=&typeID=1&downl

oadID=&title=&dataType=&check=0&hl=en-US&CID=06

Table of Contents

Chapter 1 Introduction .............................................................................................................. 1-1

Chapter 2 Installation .............................................................................................................. 2-1

Chapter 3 Unpacking ................................................................................................................ 3-1

Chapter 4 Wiring ....................................................................................................................... 4-1

Chapter 5 Main Circuit Terminals ............................................................................................ 5-1

Chapter 6 Control Terminals ..................................................................................................... 6-1

Chapter 7 Optional Accessories................................................................................................ 7-1

Chapter 8 Option Cards ............................................................................................................ 8-1

Chapter 9 Specification ............................................................................................................. 9-1

Chapter 10 Digital Keypad ...................................................................................................... 10-1

Chapter 11 Summary of Parameters ...................................................................................... 11-1

Chapter 12 Descriptions of Parameter Settings ...................................................................... 12-1

Chapter 13 Warning Codes .................................................................................................... 13-1

Chapter 14 Fault Codes and Descriptions .............................................................................. 14-1

Chapter 15 CANopen Overview .............................................................................................. 15-1

Chapter 16 PLC Function ....................................................................................................... 16-1

Chapter 17 How to Select the Right AC Motor Drive .............................................................. 17-1

Chapter 18 Suggestions and Error Corrections for Standard AC Motor Drives ....................... 18-1

Cha0ter 19 EMC Standard Installation Guide……………………………………………………...19-1

Appendix A. Publication History………………………………………………………………………A-1

Application Control Board: V1.3

Keypad: V1.10

Chapter 1 IntroductionCT2000 Series

1-1

Chapter 1 Introduction

Receiving and Inspection

After receiving the AC motor drive, please check for the following:

1. Please inspect the unit after unpacking to assure it was not damaged during shipment. Make sure

that the part number printed on the package corresponds with the part number indicated on the

nameplate.

2. Make sure that the voltage for the wiring lie within the range as indicated on the nameplate. Please

install the AC motor drive according to this manual.

3. Before applying the power, please make sure that all the devices, including power, motor, control

board and digital keypad, are connected correctly.

4. When wiring the AC motor drive, please make sure that the wiring of input terminals “R/L1, S/L2,

T/L3” and output terminals”U/T1, V/T2, W/T3” are correct to prevent drive damage.

5. When power is applied, select the language and set parameter groups via the digital keypad

(KPC-CC01). When executes trial run, please begin with a low speed and then gradually increases

the speed untill the desired speed is reached.

Nameplate Information

AC Drive Model

Input Voltage/Current

Output Voltage Current/

Frequency Range

Firmware Version

Certifications

Serial Number

INPUT :

OUT PUT :

FR E QUE NCY RAN GE :

750T3E FJT 1436 0001

DALTA ELECTRON ICS. INC.

MADE IN xxxx xxxx

Enclosure Type (IPXX)

108z

z 144

144

V115A100A

V105 A 84 A100

Chapter 1 IntroductionCT2000 Series

1-2

Model Name

0CT 4

Serial Number

Chapter 1 IntroductionCT2000 Series

1-3

RFI Jumper

RFI Jumper: The AC motor drive may emit the electrical noise. The RFI jumper can enable internal filter to

suppress the interference (Radio Frequency Interference) on the power line.

Frame B~C Screw Torque: 8~10kg-cm(6.9-8.7 lb -in.)

Loosen the screws and remove the RFI jumper. Fasten the screws back to the original position

after RFI jumper is removed.

Frame D

Remove the RFI jumper by hands, no screws need to be loosen.

Chapter 1 IntroductionCT2000 Series

1-4

Main power isolated from earth:

When the power distribution system of the AC motor drive is a floating ground system (IT) or an

asymmetric ground system (TN), the RFI jumper must be removed. After removing RFI jumper, cuts off

the internal RFI capacitor (filter capacitor) between the system's frame and the central circuits to avoid

damaging the central circuits and (according to IEC 61800-3) reduce the ground leakage current.

Important points regarding ground connection

To ensure the safety of personnel, proper operation, and to reduce electromagnetic radiation, the AC

motor drive must be properly grounded during installation.

The diameter of the cables must meet the size specified by safety regulations.

The earthing cable must be connected to the ground of the AC motor drive to meet safety regulations.

The earthing cable can only be used as the ground for equipment when the aforementioned points are

met.

When installing multiple sets of AC motor drive, do not connect the grounds of the AC motor drive in

series. As shown below

Best wiring setup for ground wires

Ground terminal

Pay particular attention to the following points:

After turning on the main power, do not remove the RFI jumper while the power is on.

Make sure the main power is turned off before removing the RFI jumper.

Removing the RFI jumper will also cut off the conductivity of the capacitor. Gap discharge may occur

once the transient voltage exceeds 1000V.

If the RFI jumper is removed, there will no longer be reliable electrical isolation. In other words, all

controlled input and outputs can only be seen as low-voltage terminals with basic electrical isolation. Also,

when the internal RFI capacitor is cut off, the AC motor drive will no longer be electromagnetic

compatible.

The RFI jumper may not be removed if the main power is a grounded power system.

The RFI jumper may not be removed while conducting high voltage tests. When conducting a high

voltage test to the entire facility, the main power and the motor must be disconnected if leakage

current is too high.

Floating Ground System(IT Systems)

A floating ground system is also called IT system, ungrounded system, or high impedance/resistance

(greater than 30Ω) grounding system.

Disconnect the ground cable from the internal EMC filter.

In situations where EMC is required, check whether there is excess electromagnetic radiation

affecting nearby low-voltage circuits. In some situations, the adapter and cable naturally provide

Chapter 1 IntroductionCT2000 Series

1-5

enough suppression. If in doubt, install an extra electrostatic shielded cable on the power supply side

between the main circuit and the control terminals to increase security.

Do not install an external RFI/EMC filter, the EMC filter will pass through a filter capacitor, thus

connecting power input to ground. This is very dangerous and can easily damage the AC motor drive.

Asymmetric Ground System(Corner Grounded TN Systems)

Caution: Do not cut the RFI jumper while the input terminal of the AC motor drive carries power.

In the following four situations, the RFI jumper must be removed. This is to prevent the system from

grounding through the RFI capacitor, damaging the AC motor drive.

RFI jumper must be removed

1 Grounding at a corner in a triangle configuration

2 Grounding at a midpoint in a polygonal

configuration

3 Grounding at one end in a single-phase

configuration

4 No stable neutral grounding in a three-phase

autotransformer configuration

RFI jumper can be used

Internal grounding through internal RFI filter, which reduces

electromagnetic radiation. In a situation with higher

requirements for electromagnetic compatibility, and using a

symmetrical grounding power system, an EMC filter can be

installed. As a reference, the diagram on the right is a

symmetrical grounding power system.

Chapter 1 IntroductionCT2000 Series

1-6

Fan Extension Slot

Bcakup one or two empty DC power plugs for users to intall cooling fans when necessary.

Frame B

Electrical Specification: 24Vdc, 0.51A(Max. Current)

Cooling Fan's Adaptor: JWT A2007 Series

PIN Definition

PIN 1: -

PIN 2: Reserved

PIN 3: +

Air Force Cooling (New)

Frame C

Electrical Specification: 24Vdc, 0.75A

(Single set’s Max. Current )

Cooling Fan's Adaptor: JWT A2007 Series

PIN Definition:

PIN 1: -

PIN 2: Reserved

PIN 3: +

Air Force Cooling (New)

Chapter 1 IntroductionCT2000 Series

1-7

Frame D

Electrical Specification: 24Vdc, 1A

(Single set’s Max. Current)

Cooling Fan's Adaptor: JWT A2007 Series

A2007T0P-00(gilding), applicable: 26~28AWG

PIN Definition

PIN 1: -

PIN 2: Reserved

PIN 3: +

Air Force Cooling

Air Force Cooling (New)

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