Danfoss H1B 160 cc User manual

powersolutions.danfoss.com

MAKING MODERN LIVING POSSIBLE

Parts Manual

H1B 160 cc

Bent Axis Motor

Parts Manual H1B 160 cc Bent Axis Motor

AX00000226 | L1119730 • Rev 0400 • March 2016

Parts Manual H1B 160 cc Bent Axis Motor

AX00000226 | L1119730 • Rev 0400 • March 2016

Contents

Service parts identication.............................................................................................................................................4

Nameplate ............................................................................................................................................................................4

Date code..............................................................................................................................................................................5

Service bulletins..................................................................................................................................................................5

Procedure to identify a part............................................................................................................................................5

Order code............................................................................................................................................................................7

Control............................................................................................................................................................................. 8-15

Servo pressure supply .............................................................................................................................................16-41

Orice ............................................................................................................................................................................42-43

End cap..........................................................................................................................................................................44-77

Cartridge ange.........................................................................................................................................................78-79

DIN ange ....................................................................................................................................................................70-71

SAE ange ....................................................................................................................................................................72-75

Shaft ...............................................................................................................................................................................76-77

Speed sensor...............................................................................................................................................................78-79

Shuttle system............................................................................................................................................................80-81

Relief valve...................................................................................................................................................................82-83

Special hardware/common parts........................................................................................................................84-85

Minimum displacement..........................................................................................................................................84-85

Maximum displacement.........................................................................................................................................86-87

Overhaul seal kit .............................................................................................................................................................. 88

General information

Control

Servo pressure supply

Orice

End cap

Flange housing

Shaft

Speed sensor

Loop ushing

Special hardware

Minimum displacement

Maximum displacement

Seal kit

Parts Manual H1B 160 cc Bent Axis Motor

AX00000226 | L1119730 • Rev 0400 • March 2016

Service parts

indentication

Nameplate

General information

The following information and procedure is used to identify the module group, item number,

manufacture date, part number, and part name of the parts included in the H1B 160 cc variable

displacement motors.

The parts listed include all parts which may be used when performing either “Minor Repairs”, “Major

Repairs”or “Conversions”on the H1B 160 cc motor.

Each unit will have a nameplate axed to the

end cap. The nameplate will include the following

information.

Model Code

The Danfoss model code completely denes the

specic unit and must be used when ordering parts

to service this product.

Model Number

The Danfoss model number is used by the factory in

manufacturing. On repeat orders, a complete unit

can be ordered by the model number.

Serial Number

The Danfoss serial number is used to identify the

manufacture date and the unit sequence in the

build. The serial number is also used to identify the

units warranty time period.

The letter code indicates the location of original

manufacture (assembly). “N” indicates the unit was

originally assembled in Neumuenster, Germany.

“H” indicates the unit was originally assembled in

Haiyan, China.

The rst number (2 digits) indicates the year of

manufacture. (“11”would indicate the unit was

manufactured in 2011)

The second number (2 digits) indicates the calendar

week of manufacture.

The third number (5 digits) is a sequential number

used to identify a specic unit.

Made in Germany

Serial No.N-11-20-23456

Model Code

Model No./Ident No.

H1B160-A-A-L1-BA-N-

B-PA-CN-KN-N-N-NN-

NN-032-N-00-NNN

83013646

Parts Manual H1B 160 cc Bent Axis Motor

AX00000226 | L1119730 • Rev 0400 • March 2016

Service bulletins A Service Bulletin Number (SB-_ _ _ _ - _ _ _) may follow the“Part Name”of the part you desire. You

must read that Service Bulletin prior to ordering that part. The information contained in these Service

Bulletins, as of the print date of this bulletin, are included at the end of this manual. Service Bulletins

contain more detailed information such as interchangeability, what additional parts are involved, etc.

It is suggested that you add additional Service Bulletins to this manual as you recieve them.

Procedure to identify a part General

The modular design of H1B units results in a simplied service parts list and part number identication

procedure.

The same item numbers are used for same part names on all units within a product type. (Example:

The lip seal - Item G0020 has the same item number on all motors.)

A part number that has another number following it in parentheses is done to make this a world wide

manual. The rst number is sold in Germany. The number in parentheses is sold in the United States.

(Example: 314583 (9008000-0118), customers would order 9008000-0118 if ordering the part in the

United States.)

Example of a Part Identication

The nameplate on an H1 motor has an Order Code of H1B160 A L1 BA N B PA CN KN N N NN NN 032 N

00 NNN. Use the following procedures to determine the part number of the minimum angle set screw

used on this motor.

1) Referring to the minimum displacement module in the Order Code (see page 7), the minimum

angle set screw option for this motor is identied by the code “032”. (H1B160 A L1 BA N B PA CN KN N N

NN NN 032 N 00 NNN)

2) Referring to the Service Parts List, nd the minimum displacement group. Next nd the order code

that relates to this unit, which is “032”. The minimum angle set screw is found to be item N1000 and

part number 750646.

Date code The date code is dened as the year and week of manufacture. The same item number may list more

than one part number. This indicates that there is more than one conguration for that item number.

You will see that there are dierent date codes for the dierent part numbers. Find the date code of

your unit from the nameplate to determine which service part number you need to order.

EXAMPLE: The service part desired is Item G30

All units using this order code with a date code of 87-02 and up to and including 89-16, must use part

number “8000151”. All units with a date code of 89-17 and newer must use part number “8000243.”.

General information

80 G30 89-17 8000243 End cap gasket 1

G30 87-02 89-16 8000151 End cap gasket (SB-1995-006) 1

Order Date Date

Code Item Begin End Part Number Part Name Usage

Parts Manual H1B 160 cc Bent Axis Motor

AX00000226 | L1119730 • Rev 0400 • March 2016

Notes

Parts Manual H1B 160 cc Bent Axis Motor

AX00000226 | L1119730 • Rev 0400 • March 2016

Order code

L1BABC N

NK N 02 NN N

Servo pressure supply

Threshold setting

Oriﬁce

Control

End cap

Flange/housing

Shaft

Speed sensor

Loop ﬂushing shuttle system

BC E

P108 518E

MHJ

N N

NN N

Loop ﬂushing relief valve

Special hardware

PCOR setting

Customer values

Minimum displacement

Maximum displacement

H1B0

Series Frame

Size

Product Type

A A

Product

Version

Port

Conﬁguration

Parts Manual H1B 160 cc Bent Axis Motor

AX00000226 | L1119730 • Rev 0400 • March 2016

Enlarged bold type item

numbers are recommended

part to stock for servicing.

Enlarged bold type item

numbers are recommended

part to stock for servicing.

* = included in overhaul seal kit Q210

Control

(D1 & D2)

(E1 & E2)

E103 316E

B0020

*B0035

B0050

B0040

B0010

B0025

B0028

B0027

B0029

Generic housing used t

show pa

rt location only.

*B0034

C2000

B0010

B0026

E103 321E

B0028

B0024

Generic housing used t

show part location only.

E103 323E

Generic housing used t

show pa

rt location only.

B0061

B0060

B0180

B0050

B0190

B0010

(DH)

Parts Manual H1B 160 cc Bent Axis Motor

AX00000226 | L1119730 • Rev 0400 • March 2016

Control

Electric proportional

Order Date Date Qty. per

Code Item Begin End Part Number Part Name Model/Kit

D1 B0010 11-18 149053 Solenoid valve, proportional, 12 volt 1

B0020 11-18 11031746 Coil kit, 12 volt 1

B0025 11-18 11004735 O-ring 1

B0027 11-18 11004749 Coil nut 1

B0028 11-18 063172 O-ring 1

B0029 11-18 11037174 O-ring 1

B0035 11-18 11001952 O-ring 1

B0040 11-18 11014185 Plastic cap 1

B0050 11-18 716860 Screw, M5 x 12 3

D2 B0010 11-18 11002705 Solenoid valve, proportional, 24 volt 1

B0020 11-18 11031749 Coil kit, 24 volt 1

B0025 11-18 11004735 O-ring 1

B0027 11-18 11004749 Coil nut 1

B0028 11-18 063172 O-ring 1

B0029 11-18 11037174 O-ring 1

B0035 11-18 11001952 O-ring 1

B0040 11-18 11014185 Plastic cap 1

B0050 11-18 716860 Screw, M5 x 12 3

Hydraulic proportional

DH B0010 14-37 11146306 Actuator assembly 1

B0050 14-37 716860 Screw, M5 x 12 3

B0060 14-37 140644 Plug assembly 1

B0061 14-37 140644 Plug assembly 1

B0180 14-37 076042 (9003509-0012) Seal nut, M12 1

B0190 14-37 012575 (9004105-1170) O-ring 1

Electric 2-position

E1 B0010 11-18 11013615 Solenoid, on/o, 12 volt 1

B0024 11-18 11031608 O-ring 1

B0026 11-18 11027046 Coil nut 1

B0028 11-18 063172 O-ring 1

B0034 11-18 085043 (9004201-3700) O-ring 1

C2000 11-18 11031763 Coil kit, 12 volt 1

E2 B0010 11-18 11013616 Solenoid, on/o, 24 volt 1

B0024 11-18 11031608 O-ring 1

B0026 11-18 11027046 Coil nut 1

B0028 11-18 063172 O-ring 1

B0034 11-18 085043 (9004201-3700) O-ring 1

C2000 11-18 11031764 Coil kit, 24 volt 1

Parts Manual H1B 160 cc Bent Axis Motor

AX00000226 | L1119730 • Rev 0400 • March 2016

Enlarged bold type item

numbers are recommended

part to stock for servicing.

Enlarged bold type item

numbers are recommended

part to stock for servicing.

* = included in overhaul seal kit Q210

Control

(F1 & F2)

E103 322E

B0024

B0026

B0028

C2000

*B0034

B0010

Generic housing used t

show pa

rt location only.

(K1 & K2)

E103 318E

Generic housing used t

show pa

rt location only.

*B0035

B0040

B0010

B0020

B0050 B0025

B0028

B0027

B0029

E103 324E

B0190

B0180

B0050

B0060

B0061

B0010

Generic housing used t

show part location only.

(KH)

Table of contents

Other Danfoss Engine manuals

Danfoss

Danfoss 51 Series Setup guide

Danfoss

Danfoss EM-PMI240 User manual

Danfoss

Danfoss VLT OneGearDrive User manual

Danfoss

Danfoss MP1 User manual

Danfoss

Danfoss HG7 User manual

Danfoss

Danfoss EM-PMI375-T200 User manual

Danfoss

Danfoss AMV 335 User manual

Danfoss

Danfoss EM-PMI540-T2000 User manual

Danfoss

Danfoss 51 Series User manual

Danfoss

Danfoss TMT W FL Setup guide

Danfoss

Danfoss OMM EM User manual

Danfoss

Danfoss EM-PMI300-T310 User manual

Danfoss

Danfoss 51 Series Manual

Danfoss

Danfoss FCM 300 Series Specification sheet

Danfoss

Danfoss VLT DriveMotor FCP 106 Operating instructions

Danfoss

Danfoss VLT OneGearDrive ExtensionBox User manual

Danfoss

Danfoss MAH Series User manual

Danfoss

Danfoss EM-PMI540-T2000 User manual

Danfoss

Danfoss EM-PMI540-T1500 User manual

Danfoss

Danfoss H1B060 User manual

Danfoss

Danfoss TMTHW Series Manual

Danfoss

Danfoss VLT DriveMotor FCP 106 User manual

Danfoss

Danfoss TMM 070 User manual

Danfoss

Danfoss VLT Brook Crompton Motor FCM 300 Guide

Popular Engine manuals by other brands

Rotax

Rotax 125 senior MAX evo installation manual

Kohler

Kohler K361 Service manual

MTD

MTD OHV Series user guide

Kohler

Kohler COMMAND CH18-745 Service manual

Mercury

Mercury D4.2L D-Tronic manual

Selve

Selve SE Plus-RC Series Operating instruction

Perkins

Perkins 1206E-E66TA Operation and maintenance manual

Skov

Skov DA 174 Technical user guide

Rossi

Rossi TX11 Series manual

Siemens

Siemens SIMOTICS T-1FW3 Configuration manual

AL-KO

AL-KO PRO 350 Instructions for use

MTU

MTU 12 V 4000 Lx4 operating instructions

Nanni

Nanni N3.30 Workshop manual

Nanni

Nanni N5.160 CR2 Operator's manual

KSB

KSB SuPreme Series Installation & operating manual

Hiwin

Hiwin EM1 Series user manual

Rotax

Rotax 912 i series Service instructions

Siemens

Siemens SIMOTICS XP 1MB1 operating instructions