Danfoss VACON OPTEA User manual

Installation Guide

VACON® NXP Advanced Safety Options

OPTBL, OPTBM, OPTBN

drives.danfoss.com

1.1

1.2

1.3

2.1

2.2

2.3

3.1

3.2

3.3

3.4

4.1

4.2

5.1

5.2

5.3

5.4

5.5

5.6

Contents

Introduction 4

Additional Resources 4

Manual and Version History 4

Approvals and Certificates 5

General information 8

Requirements 8

Safety Levels of the Advanced Safety Option Board 8

Using the Advanced Safety Option Board 8

Advanced Safety Option Variants 10

Option Board OPTBL 10

Option Board OPTBM 11

Option Board OPTBN 12

General Information 12

Installation 14

Installation Safety 14

Installing the Option Board 14

Commissioning 16

Preparing for Commissioning 16

Procedures Before the First Start-up of the System with the Option 16

Setting the Parameters 17

Doing the First Start-up After the Installation of the Option Board 19

Bypassing Safety Features 19

Emergency Stop Using the STO Function 20

Contents

VACON® NXP Advanced Safety Options

Installation Guide

•

1 Introduction

1.1 Additional Resources

You can download the VACON®NXP Advanced Safety Options Operating Guide from the Danfoss website drives.danfoss.com/

knowledge-center/technical-documentation/. It is necessary to read the Operating Guide to understand and design the safety sys-

tem.

VACON®Safe can be downloaded from https://www.danfoss.com/en/service-and-support/downloads/dds/vacon-safe/.

The Commissioning report can be printed from the VACON®Safe tool with prefilled data. The Commissioning report can also be

found as an appendix in the VACON®NXP Advanced Safety Options Operating Guide.

1.2 Manual and Version History

This manual is regularly reviewed and updated. All suggestions for improvement are welcome.

The original language of this manual is English.

Always make sure that you use the latest or correct revision of the manual when assessing the behavior of the Advanced safety

option board.

Table 1: Manual and Version History

Manual version

Updates

DPD01919A

The first published version of this manual.

DPD01919B

Information on the manual added.

Version history table added.

Table linking option board names to option board codes. 3.4 General Information.

Images edited. 3 Advanced Safety Option Variants.

Warning added. 4.1 Installation Safety.

Safety bypass procedure updated. 5.5 Bypassing Safety Features.

Configuration example added. 5.6 Emergency Stop Using the STO Function.

Other minor updates. Throughout the manual.

DPD01919C

NXP software information updated. 2.1 Requirements.

Example configuration updated. 2.3 Using the Advanced Safety Option Board.

Encoder terminal information updated. 3.2 Option Board OPTBM and 3.3 Option Board OPTBN.

General information updated. 3.4 General Information.

Option board installation instructions updated. 4.2 Installing the Option Board.

DPD01919D

PROFINET IO/PROFIsafe Certificate updated. 1.3 Approvals and Certificates.

Changes in layout and structure.

Introduction

VACON® NXP Advanced Safety Options

Installation Guide

1.3 Approvals and Certificates

e30bi948.10

Illustration 1: TÜV Certificate

Introduction

VACON® NXP Advanced Safety Options

Installation Guide

Certificate

PROFIBUS Nutzerorganisation e.V. grants to

Vacon Ltd

Runsorintie 7, 65380 VAASA, FINLAND

the Certificate No: Z20212 for the PROFIsafe Device:

Model Name: Vacon OPTEA, OPTBL, OPTBM, OPTBN Advanced Safety Option

Order-Number: OPTBL, OPTBM, OPTBN

Revision: SW/FW: V4.0.0; HW: 6

Application CRC: Channel A: 0x84C3

Channel B: 0xCB77

This certificate confi rms that the product has successfully passed the certifi cation tests with the

following PROFI

safe

scope:



PROFIsafe_V2 functionality on PROFINET IO

Test Report Number:

PS127-2

Authorized Test Laboratory:

SIEMENS AG, Fürth, Germany

The tests were executed in accordance with the following documents:

“

PROFIsafe

Test Spec

ification

for

-Slaves, F-Devices, and F-Hosts, Version 2.1, March 2007”.

This certificate is granted according to the document:

“Framework for testing and certification of PROFIBUS and PROFINET products”.

For all products that are placed in circulation by March 19, 2023 the certificate is valid for life.

Karlsruhe, May 14

2020

_____________________________

(Official in Charge)

Board of PROFIBUS Nutzerorganisation e. V.

_____________________________

(Karsten Schneider)

_____________________________

(Dr. Jörg Hähniche)

e30bi950.10

Illustration 2: PROFINET IO/PROFIsafe Certificate

Introduction

VACON® NXP Advanced Safety Options

Installation Guide

e30bi949.10

Illustration 3: EC Declaration of Conformity

Introduction

VACON® NXP Advanced Safety Options

Installation Guide

•

2 General information

2.1 Requirements

Table 2: Required Drive Component Versions

Component

Version

Comment

The control board of VACON®NXP AC drive

Hardware: VB00761 B (141L8026) or newer

Software: NXP00002V198 or newer

The STO and ATEX option board (OPTAF)

Hardware: VB00328 E (141L7786) or newer

Check the safety levels of STO in the

product manual.

Table 3: The PC Tools that Can Be Used with the Option Board

PC tool

Version

Comment

NCDrive

2.0.29 or newer

Older versions than this can be used, but they do not show correctly the details of safety

related faults.

VACON®Loader

1.1.12.0 or newer

The tool is used to update the option board firmware.

VACON®Safe

1.0.2.0 or newer

The tool is used to parameterize and monitor the option board.

2.2 Safety Levels of the Advanced Safety Option Board

Safety integrity level: SIL 3

Performance level: PL e

Category: Cat 4

2.3 Using the Advanced Safety Option Board

The Advanced safety option board is used to implement safety functions in accordance with the standard EN IEC 61800-5-2. The

option board handles the safe I/O and the monitoring of active safety functions. The option board does not handle the control of

the AC drive. The AC drive can be controlled, for example, with the drive application, or the external process control system can give

the speed reference to the AC drive.

The Advanced safety option board must be used with a subsystem that provides the STO function, it is not possible to use the

Advanced safety option board alone. The STO function is provided, for example, by the OPTAF STO option board. To use the safety

functions that do speed monitoring, an external speed sensor is necessary. The sensor can be a digital or an analog encoder or a

digital proximity sensor.

When using a safe fieldbus, install an option board that supports the fieldbus.

The Illustration 4 shows the configuration of the AC drive with the Advanced safety option board in slot C. The safe fieldbus and the

closed-loop control are optional. The possible configuration and available features can depend on other option boards and their

installation slots.

General information

VACON® NXP Advanced Safety Options

Installation Guide

VACON

Loader

SLOT A

Basic I/O

Encoder

Safety PLC or other safety systems

Motor

Power

Unit

STO

option

board

STO

Encoder

signals

Digital

I/O

Safe

fieldbus

Advanced

safety

option

board

Fieldbus

board

SLOT B SLOT C SLOT D SLOT E

NCDrive

VACON

Safe PC

Drive

Control Board

e30bi367.10

Illustration 4: An example configuration of the VACON®NXP drive with the Advanced safety option board. The subsystems that handle safety

actions are marked in gray.

The parameterization of the option board is done by selecting and editing the safety functions and features with the VACON®Safe

tool.

General information

VACON® NXP Advanced Safety Options

Installation Guide

3 Advanced Safety Option Variants

3.1 Option Board OPTBL

1 3 5 7 9

2 4 6 8

11 13 15 17

12 14 16 1810

Dout1 Dout2 Din1 Din2 Din3 Din4

e30bi410.10

Illustration 5: The Terminals X3 and X4 of the OPTBL Option Board

STO 1. STO terminal 1 +24 V, to be connected to OP-

TAF terminal SD1+.

STO 2. STO terminal 2 +24 V, to be connected to OP-

TAF terminal SD2+.

GND.

Dout 1A. Terminal A of digital output 1.

Dout 1B. Terminal B of digital output 1.

Dout 2A. Terminal A of digital output 2.

Dout 2B. Terminal B of digital output 2.

+24 V. +24 V supply for external logic.

GND.

Din 1A. Terminal A of digital input 1.

Din 1B. Terminal B of digital input 1.

Din 2A. Terminal A of digital input 2.

Din 2B. Terminal B of digital input 2.

Din 3A. Terminal A of digital input 3.

Din 3B. Terminal B of digital input 3.

Din 4A. Terminal A of digital input 4.

Din 4B. Terminal B of digital input 4.

Advanced Safety Option Variants

VACON® NXP Advanced Safety Options

Installation Guide

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