Danfoss VACON 3000 User guide

Application Guide

VACON® 3000

drives.danfoss.com

1.1

1.2

1.3

1.4

1.5

1.5.1

1.5.2

2.1

2.1.1

2.1.2

2.2

2.2.1

2.2.2

2.2.2.1

2.2.3

2.2.4

2.2.5

2.2.6

2.2.6.1

2.2.6.2

2.2.6.2.1

2.2.6.2.2

2.2.6.3

2.2.6.3.1

2.2.7

2.2.7.1

2.2.7.2

2.2.7.3

2.2.7.4

2.2.7.5

2.2.8

2.2.9

2.2.10

2.2.11

Contents

Introduction 10

Purpose of this Application Guide 10

Manual and Software Version 10

Additional Resources 10

Parameter Table Reading Guide 10

Start-up Quick Guide 10

Start-Up Wizard for INU 10

Start-Up Wizard for AFE 11

User Interfaces 12

Description of the Control Panel 12

Control Panel and the Keypad 12

Displays of the Control Panel 12

Graphical Display 13

Uses of the Monitor Menu 13

Multimonitor Monitoring 13

Changing the Items to Monitor 13

Editing the Text Values 14

Editing the Numerical Values 14

Selecting More than 1 Value 15

Faults 15

Uses of the Active Faults Submenu 15

Reset Faults 16

Resetting Faults with the [BACK/RESET] Button 16

Resetting Faults with a Parameter on the Graphical Display 16

Uses of the Fault History 16

Examining the Fault History on the Graphical Display 16

[FUNCT] Button 17

Different Control Places 17

Changing the Control Place 17

Going into the Control Page 18

Changing the Rotation Direction 18

Using the Quick Edit Function 19

Copying the Parameters of an AC Drive 19

Comparing the Parameters 20

Reading Help Texts 21

Using the Favourites Menu 22

Contents

VACON® 3000

Application Guide

2.2.11.1

2.2.11.2

2.3

3.1

3.2

3.2.1

3.2.2

3.3

3.3.1

3.4

3.4.1

3.5

3.6

4.1

4.2

4.3

4.4

4.4.1

4.4.1.1

4.4.1.2

4.4.2

4.4.3

4.4.4

4.4.5

4.4.6

4.4.7

4.5

4.5.1

4.5.2

4.5.3

4.5.4

4.5.5

4.5.6

4.5.7

4.5.8

Adding an Item to the Favourites 22

Removing an Item from the Favourites 22

VACON® Live PC Tool 23

Programming of Digital and Analog Inputs 24

General Information on the Programming 24

DIP Switches on the Control Unit 24

Selection of Terminal Functions with DIP Switches 24

Isolation of the Digital Inputs from Ground 25

Programming of Digital Inputs 26

Programming of Digital Inputs in the Graphical Display 27

Programming of Analog Inputs 27

Programming of Analog Inputs in the Graphical Display 28

Descriptions of Signal Sources 29

Default Functions of Programmable Inputs 29

INU Application 30

Overview 30

Menu Structure 31

Quick Setup 33

Monitor Menu 35

Basic Monitoring 35

Uses of the Basic Monitoring 35

Basic Monitoring Parameters 35

I/O Monitoring 36

Extras and Advanced 36

PID Controller Monitoring 38

Fieldbus Process Data Monitoring 38

Encoder Monitoring 40

Precharge Monitoring 42

Parameters Menu 46

Group 3.1: Motor Settings 46

Group 3.2: Start/Stop Setup 51

Group 3.3: References 52

Group 3.4: Ramps and Brakes Setup 56

Group 3.5: I/O Configuration 57

Group 3.6: Fieldbus Data Mapping 64

Group 3.7: Prohibit Frequencies 65

Group 3.8 Supervisions 66

Contents

VACON® 3000

Application Guide

4.5.9

4.5.10

4.5.11

4.5.12

4.5.13

4.5.14

4.5.15

4.5.16

4.6

4.6.1

4.6.1.1

4.6.1.2

4.6.2

4.6.3

4.6.4

4.7

4.7.1

4.7.2

4.7.3

4.7.4

4.7.5

4.7.6

4.7.7

4.7.8

4.7.9

4.7.10

4.7.11

4.8

4.8.1

4.8.2

4.8.3

4.8.4

5.1

5.2

5.3

5.4

Group 3.9: Protections 66

Group 3.10: Automatic Reset 71

Group 3.11: Application Settings 72

Group 3.12: PID Controller 73

Group 3.13: Motor Preheat Parameters 75

Group 3.14: Mechanical Brake 75

Group 3.15: Encoders 76

Group 3.17: Precharge 79

Diagnostics Menu 83

Counters 83

Total Counters 83

Trip Counters 84

Software Info 84

Drive Info 84

Unit Status 84

I/O and Hardware Menu 85

Basic I/O 85

Option Board Slots 85

Real-time Clock 86

Simple Network Time Protocol (SNTP) 86

Power Unit Settings 87

Keypad 87

Fieldbus 88

Fieldbus General 89

Fieldbus Redundancy 90

Aux Chain 91

MV-star 92

User Settings 93

User Settings Parameters 93

Parameter Backup Parameters 93

Parameter Compare Parameters 93

License Parameters 93

AFE Application 94

Overview 94

Menu Structure 94

Quick Setup 95

Monitor Menu 96

Contents

VACON® 3000

Application Guide

5.4.1

5.4.2

5.4.3

5.4.4

5.4.5

5.4.6

5.5

5.5.1

5.5.2

5.5.3

5.5.4

5.5.5

5.5.6

5.5.7

5.5.8

5.5.9

5.5.10

5.5.11

5.6

5.6.1

5.6.1.1

5.6.1.2

5.6.2

5.6.3

5.6.4

5.7

5.7.1

5.7.2

5.7.3

5.7.4

5.7.5

5.7.6

5.7.7

5.7.8

5.7.9

5.7.10

5.7.11

5.8

AFE Monitor 96

I/O Monitoring 97

Extras and Advanced 98

Maintenance Counters 99

Fieldbus Process Data Monitoring 99

Precharge Monitoring 100

Parameters Menu 104

Group 3.1: Basic Parameters 104

Group 3.2: Control Parameters 105

Group 3.3: Precharge Parameters 107

Group 3.4: Start/Stop Setup 112

Group 3.5: I/O Configuration 113

Group 3.6: Fieldbus Data Mapping 119

Group 3.7 Supervisions 121

Group 3.8: Protections 122

Group 3.9: Automatic Reset 124

Group 3.10: Application Settings 125

Group 3.11: Maintenance Counters 125

Diagnostics Menu 126

Counters 126

Total Counters 126

Trip Counters 126

Software Info 126

Drive Info 127

Unit Status 84

I/O and Hardware Menu 127

Basic I/O 127

Option Board Slots 85

Real Time Clock 128

Simple Network Time Protocol (SNTP) 129

Power Unit Settings 87

Keypad 87

Fieldbus 88

Fieldbus General 131

Fieldbus Redundancy 132

Aux Chain 133

MV-star 92

User Settings 135

Contents

VACON® 3000

Application Guide

5.8.1

5.8.2

5.8.3

5.8.4

8.1

8.2

8.2.1

8.2.2

8.2.3

8.2.4

8.2.5

8.2.6

8.2.7

8.2.8

8.2.9

8.2.10

8.2.11

8.2.12

8.2.13

8.2.14

8.2.15

8.2.16

8.2.17

8.2.18

8.2.19

8.2.20

8.2.21

8.2.22

8.2.23

8.2.24

8.2.25

8.2.26

8.2.27

User Settings Parameters 135

Parameter Backup Parameters 135

Parameter Compare Parameters 135

License Parameters 135

Monitoring value descriptions 136

Parameter descriptions 156

Fault tracing 269

Fault Types 269

Fault Code Definitions and Troubleshooting 269

Fault Code 1 - Overcurrent 269

Fault Code 2 - Overvoltage 270

Fault Code 3 - Earth Fault 271

Fault Code 5 - Charging Switch 272

Fault Code 7 - Saturation 272

Fault Code 8 - System Fault 272

Fault Code 9 - Undervoltage 278

Fault Code 10 - Input Phase 278

Fault Code 11 - Output Phase Supervision 280

Fault Code 12 - Brake Chopper Supervision 281

Fault Code 13 - AC Drive Undertemperature 281

Fault Code 14 - AC Drive Overtemperature 281

Fault Code 15 - Motor Stall 283

Fault Code 16 - Motor Overtemperature 283

Fault Code 17 - Motor Underload 283

Fault Code 19 - Power Overload 284

Fault Code 25 - Motor Control Fault 284

Fault Code 26 - Start-up Prevented 284

Fault Code 29 - ATEX Thermistor 285

Fault Code 30 - Safety 285

Fault Code 32 - Fan Cooling 288

Fault Code 33 - Fire Mode Enabled 288

Fault Code 37 - Device Changed (Same Type) 288

Fault Code 38 - Device Added (Same Type) 289

Fault Code 39 - Device Removed 289

Fault Code 40 - Device Unknown 290

Fault Code 41 - IGBT Temperature 290

Contents

VACON® 3000

Application Guide

8.2.28

8.2.29

8.2.30

8.2.31

8.2.32

8.2.33

8.2.34

8.2.35

8.2.36

8.2.37

8.2.38

8.2.39

8.2.40

8.2.41

8.2.42

8.2.43

8.2.44

8.2.45

8.2.46

8.2.47

8.2.48

8.2.49

8.2.50

8.2.51

8.2.52

8.2.53

8.2.54

8.2.55

8.2.56

8.2.57

8.2.58

8.2.59

8.2.60

8.2.61

8.2.62

8.2.63

8.2.64

8.3

Fault Code 43 - Encoder Fault 291

Fault Code 44 - Device Changed (Different Type) 292

Fault Code 45 - Device Added (Different Type) 293

Fault Code 46 - Real Time Clock 294

Fault Code 47 - Software Update 294

Fault Code 49 - Precharge 294

Fault Code 50 - AI Low Fault 299

Fault Code 51 - Device External Fault 299

Fault Code 52 - Keypad Communication Fault 299

Fault Code 53 - Fieldbus Communication Fault 299

Fault Code 54 - Slot Fault 300

Fault Code 57 - Identification 301

Fault Code 58 - Mechanical Brake 301

Fault Code 59 - Communication 302

Fault Code 61 - Speed Error Fault 302

Fault Code 63 - Quick Stop 302

Fault Code 65 - PC Communication Fault 302

Fault Code 66 - Thermistor Input Fault 303

Fault Code 67 - Module Test Stand 303

Fault Code 68 - Maintenance Counter 303

Fault Code 69 - Fieldbus Mapping Error 304

Fault Code 76 - Start Prevented 304

Fault Code 77 - >5 Connections 304

Fault Code 78 - Identification Ongoing 305

Fault Code 80 - Fieldbus Watchdog Fault 305

Fault Code 84 - Overspeed Error 305

Fault Code 111 - Temperature Input Fault 1 305

Fault Code 112 - Temperature Input Fault 2 306

Fault Code 114 - User Defined Fault 1 306

Fault Code 115 - User Defined Fault 2 306

Fault Code 200 - Precharge 306

Fault Code 201 - High Humidity/Temperature 308

Fault Code 202 - Encoder 308

Fault Code 203 - STO Fault 308

Fault Code 204 - Output Filter 308

Fault Code 205 - Coolant Temperature 309

Fault Code 300 - Unsupported 309

Total and Trip Counters 309

Contents

VACON® 3000

Application Guide

8.3.1

8.3.2

8.3.3

8.3.4

8.3.5

8.3.6

Operating Time Counter 309

Operating Time Trip Counter 310

Run Time Counter 310

Power on Time Counter 311

Energy Counter 311

Energy Trip Counter 312

Precharge 314

Contents

VACON® 3000

Application Guide

•

1 Introduction

1.1 Purpose of this Application Guide

This Application Guide provides information for configuring the system, controlling the AC drive, accessing parameters, program-

ming, and troubleshooting of the AC drive. It is intended for use by qualified personnel. Read and follow the instructions to use the

drive safely and professionally. Pay particular attention to the safety instructions and general warnings that are provided in this

manual and other documentation delivered with the drive.

1.2 Manual and Software Version

This manual is regularly reviewed and updated. All suggestions for improvement are welcome.

The original language of this manual is English.

Table 1: Manual and Software Version

Edition

Software version

DPD01822A

FW3000V004

1.3 Additional Resources

Other resources are available to understand advanced AC drive functions and operation.

The VACON® 3000 Design Guide provides technical information to understand the capabilities of the VACON® 3000 Drive Kit for

integration into motor control and monitoring systems.

The VACON® 3000 Operating Guides provide detailed information for the installation, commissioning, and start-up of the drive.

The operating and installation guides for VACON®options give detailed information about specific drive options.

Supplementary publications and manuals are available from Danfoss. See www.danfoss.com for listings.

1.4 Parameter Table Reading Guide

This manual includes a large quantity of parameter tables. These instructions tell you how to read the tables.

Index

Min Max Unit Default

ID Description

Parameter

e30bg858.10

D E F G H

Illustration 1: Parameter Table Reading Guide

The location of the parameter in the menu, that is,

the parameter number.

The name of the parameter.

The minimum value of the parameter.

The maximum value of the parameter.

The unit of the value of the parameter. The unit

shows if it is available.

The value that was set in the factory.

The ID number of the parameter.

A short description of the values of the parameter

and/or its function.

1.5 Start-up Quick Guide

The start-up wizard makes the commissioning of the drive easy and reduces the manual work with the parameters. It is also possible

to edit these parameters later.

1.5.1 Start-Up Wizard for INU

The start-up wizard tells you to give necessary data for the drive to control your procedure.

Procedure

Introduction

VACON® 3000

Application Guide

Table of contents

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