Danfoss VACON 100 flow User guide

Application Guide

VACON® 100 FLOW

drives.danfoss.com

1.1

1.2

1.3

1.4

1.5

1.6

1.6.1

2.1

2.1.1

2.1.2

2.2

2.3

2.3.1

2.3.2

2.3.3

2.3.4

2.3.5

2.3.5.1

2.3.5.2

2.3.5.3

2.3.5.4

2.3.5.5

2.3.6

2.3.7

2.3.8

2.3.9

2.4

2.4.1

2.4.2

2.4.3

2.4.4

2.4.4.1

2.4.4.2

2.4.4.3

Contents

Introduction 11

Purpose of this Application Guide 11

Manual and Software Version 11

Additional Resources 11

Parameter Table Reading Guide 11

Functions of the AC Drive 12

Start-up Quick Guide 13

Start-Up Wizard 13

User Interfaces 14

Description of the Control Panel 14

Control Panel and the Keypad 14

Displays of the Control Panel 14

Menu Structure 15

Graphical Display 18

Editing the Text Values 18

Editing the Numerical Values 18

Selecting More than 1 Value 19

Resetting a Fault 19

[FUNCT] Button 19

Different Control Places 19

Changing the Control Place 20

Going into the Control Page 20

Changing the Rotation Direction 21

Using the Quick Edit Function 22

Copying the Parameters of an AC Drive 22

Comparing the Parameters 23

Reading Help Texts 24

Using the Favourites Menu 24

Text Display 24

Editing the Text Values 24

Editing the Numerical Values 25

Resetting a Fault 19

[FUNCT] Button 25

Different Control Places 19

Changing the Control Place 25

Going into the Control Page 26

Contents

VACON® 100 FLOW

Application Guide

2.4.4.4

2.4.4.5

2.5

3.1

3.2

3.3

3.4

3.5

4.1

4.1.1

4.1.2

4.1.3

4.1.4

4.1.5

4.2

4.2.1

4.2.2

5.1

5.2

5.2.1

5.3

5.3.1

5.3.2

5.3.3

5.3.4

5.4

5.4.1

5.4.2

5.5

5.6

5.7

5.8

5.9

Changing the Rotation Direction 27

Using the Quick Edit Function 22

VACON® Live PC Tool 27

Applications 29

Using the Applications 29

Standard and HVAC Applications 29

PID Control Application 33

Multi-pump (Single Drive) Application 37

Multi-pump (Multidrive) Application 44

Wizards 68

Application Wizards 68

Standard Application Wizard 68

HVAC Application Wizard 68

PID Control Application Wizard 69

Multi-pump (Single Drive) Application Wizard 70

Multi-pump (Multidrive) Application Wizard 72

Function Wizards 73

Wizards in Menu 1.1 73

Fire Mode Wizard 73

Monitor Menu 75

Uses of the Monitor Menu 75

Multimonitor Monitoring 75

Changing the Items to Monitor 75

Trend Curve Monitoring 75

Uses of the Trend Curve 75

Changing the Values in Trend Curve Monitoring 75

Stopping the Progression of the Curve 76

Trend Curve Parameters 77

Basic Monitoring 77

Uses of the Basic Monitoring 77

Basic Monitoring Parameters 78

I/O Monitoring 78

Temperature Inputs 79

Extras and Advanced 79

Timer Functions Monitoring 81

PID Controller Monitoring 81

Contents

VACON® 100 FLOW

Application Guide

5.10

5.11

5.12

5.13

5.14

5.15

6.1

6.2

6.3

6.4

6.5

6.6

6.7

6.8

6.9

6.10

6.11

6.12

6.13

6.14

6.15

6.16

6.17

6.18

6.19

6.20

6.21

6.22

7.1

7.1.1

7.1.2

7.1.2.1

7.1.2.2

7.1.2.3

7.1.3

External PID Controller Monitoring 82

Multi-pump Monitoring 82

Monitoring of Maintenance Counters 83

Fieldbus Process Data Monitoring 83

Drive Customizer Monitoring 85

Condition-based Monitoring 85

Parameters Menu 88

Group 3.1: Motor Settings 88

Group 3.2: Start/Stop Setup 90

Group 3.3: References 91

Group 3.4: Ramps and Brakes Setup 94

Group 3.5: I/O Configuration 95

Group 3.6: Fieldbus Data 102

Group 3.7: Prohibit Frequencies 104

Group 3.8 Supervisions 104

Group 3.9: Protections 105

Group 3.10: Automatic Reset 108

Group 3.11: Application Settings 109

Group 3.12: Timer Functions 110

Group 3.13: PID Controller 112

Group 3.14: External PID Controller 120

Group 3.15: Multi-pump 123

Group 3.16: Maintenance Counters 125

Group 3.17: Fire Mode 126

Group 3.18: Motor Preheat Parameters 127

Group 3.19: Drive Customizer 127

Group 3.21: Pump Control 127

Group 3.23: Advanced Harmonic Filter 130

Group 3.24: Condition-based Monitoring 130

Diagnostics Menu 135

Faults 135

Uses of the Active Faults Submenu 135

Reset Faults 135

Resetting Faults with the [BACK/RESET] Button 135

Resetting Faults with a Parameter on the Graphical Display 135

Resetting Faults with a Parameter on the Text Display 135

Uses of the Fault History 136

Contents

VACON® 100 FLOW

Application Guide

7.1.3.1

7.1.3.2

7.2

7.2.1

7.2.2

7.2.3

7.3

7.4

7.5

8.1

8.2

8.3

8.4

8.5

8.6

8.7

8.8

8.9

8.10

9.1

9.1.1

9.1.2

9.1.3

9.1.4

9.2

9.2.1

9.2.2

9.2.3

9.3

9.3.1

9.3.2

9.3.3

10.1

Examining the Fault History on the Graphical Display 136

Examining the Fault History on the Text Display 137

Counters 137

Using the Counters 137

Total Counters 137

Trip Counters 138

Software Info 139

Drive Info 139

Unit Status 139

I/O and Hardware Menu 140

Basic I/O 140

Option Board Slots 140

Real-time Clock 141

Simple Network Time Protocol (SNTP) 141

Power Unit Settings 142

Keypad 142

Fieldbus 143

Fieldbus General 145

STO 146

Fieldbus Redundancy 146

User Settings, Favourites, and User Level Menus 147

User Settings 147

User Settings Parameters 147

Parameter Back-up Parameters 147

Parameter Compare Parameters 148

License Parameters 148

Favourites 148

Using the Favourites Menu 148

Adding an Item to the Favourites 148

Removing an Item from the Favourites 148

User Levels 149

Using the User Levels Menu 149

The User Level Parameters 149

Changing the Access Code of the User Levels 150

Monitoring Value Descriptions 151

Multimonitor 151

Contents

VACON® 100 FLOW

Application Guide

10.2

10.3

10.4

10.5

10.6

10.7

10.8

10.9

10.10

10.11

10.12

10.13

10.13.1

10.13.2

10.13.3

10.13.4

11.2

11.3

11.3.1

11.3.2

11.3.3

11.3.4

11.3.5

11.3.6

11.4

11.4.1

11.5

11.5.1

11.5.2

11.5.3

11.5.4

11.6

11.6.1

11.6.2

11.6.3

11.6.4

Basic 152

I/O 153

Temperature Inputs 154

Extras and Advanced 155

Timer Functions 156

PID Controller 157

External PID Controller 158

Multi-pump 158

Maintenance Counters 159

Fieldbus Data 159

Drive Customizer 162

Condition-based Monitoring 163

Baseline Data 163

Stator Winding Monitor 164

Vibration 164

Load 165

Parameter Descriptions 166

Trend Curve 166

Motor Settings 167

Motor Nameplate Parameters 167

Motor Control Parameters 167

Motor Limits 171

Open Loop Parameters 171

I/f Start Function 174

Torque Stabilator Function 175

Start/Stop Setup 176

Start and Stop Commands in Different Control Places 176

References 184

Frequency Reference 184

Preset Frequencies 185

Motor Potentiometer Parameters 188

Flushing Parameters 189

Ramps and Brakes Setup 189

Ramp 1 189

Ramp 2 190

Start Magnetizing 192

DC Brake 192

Contents

VACON® 100 FLOW

Application Guide

11.6.5

11.7

11.7.1

11.7.1.1

11.7.1.2

11.7.1.3

11.7.1.4

11.7.1.5

11.7.1.6

11.7.1.7

11.7.2

11.7.3

11.7.4

11.7.5

11.7.6

11.7.7

11.8

11.9

11.10

11.11

11.11.1

11.11.2

11.11.3

11.11.4

11.11.5

11.11.6

11.12

11.13

11.14

11.14.1

11.14.2

11.14.3

11.15

11.15.1

11.15.2

11.15.3

11.15.4

11.15.5

Flux Braking 192

I/O Configuration 193

Programming of Digital and Analog Inputs 193

General Information on the Programming 193

Programming of Digital Inputs 194

Programming of Digital Inputs in the Graphical Display 196

Programming of Digital Inputs in the Text Display 196

Programming of Analog Inputs 197

Programming of Analog Inputs in the Graphical Display 199

Programming of Analog Inputs in the Text Display 199

Descriptions of Signal Sources 199

Default Functions of Programmable Inputs 200

Digital Inputs 200

Analog Inputs 205

Digital Outputs 209

Analog Outputs 212

Fieldbus Data 215

Prohibit Frequencies 217

Supervisions 219

Protections 219

General 219

Motor Thermal Protections 221

Motor Stall Protection 224

Underload (Dry Pump) Protection 225

Quick Stop 227

AI Low Protection 228

Automatic Reset 229

Application Settings 232

Timer Functions 232

Introduction to Timer Functions 232

Time Channels, Intervals, and Timers 233

Editing an Interval 235

PID Controller 236

Basic Settings 236

Setpoints 238

Feedback 239

Feedforward 239

Sleep Function 240

Contents

VACON® 100 FLOW

Application Guide

11.15.6

11.15.7

11.15.8

11.15.9

11.15.10

11.15.11

11.16

11.17

11.17.1

11.17.1.1

11.17.2

11.17.3

11.17.4

11.17.5

11.17.6

11.17.7

11.18

11.18.1

11.19

11.19.1

11.20

11.21

11.22

11.22.1

11.22.2

11.22.3

11.22.4

11.22.5

11.22.6

11.23

11.24

11.24.1

11.24.1.1

11.24.6

11.24.7

11.24.8

11.24.9

11.25

Feedback Supervision 243

Pressure Loss Compensation 245

Soft Fill 246

Input Pressure Supervision 247

Sleep Function When No Demand Is Detected 250

Multi-setpoint 251

External PID Controller 252

Multi-pump Function 253

The Multi-pump Function 253

Commissioning Multi-pump (Multidrive) 253

System Configuration 254

Interlocks 259

Feedback Sensor Connection in a Multi-pump System 259

Overpressure Supervision 266

Pump Run-time Counters 267

Advanced Settings 268

Maintenance Counters 269

The Maintenance Counters 269

Fire Mode 270

The Fire Mode Function 270

Motor Preheat Function 273

Drive Customizer 274

Pump Control 274

Auto-Cleaning 274

Jockey Pump 276

Priming Pump 277

Anti-blocking Function 278

Frost Protection 278

Flow Switch 279

Advanced Harmonic Filter 280

Condition-based Monitoring 280

Introduction to Condition-based Monitoring 280

Stages of Condition-based Monitoring 281

Manual Run 282

Stator Winding Monitoring 283

Threshold Value 283

Warning and Alarm/Fault Stages 284

Default Values of Parameters in the Different Applications 289

Contents

VACON® 100 FLOW

Application Guide

12.1

12.2

12.3

12.4

12.4.1

12.4.2

12.4.3

12.4.4

12.4.5

12.4.6

Fault Tracing 295

Fault Types 295

Alarms and Warnings 295

Fault Codes 295

Total and Trip Counters 321

Operating Time Counter 321

Operating Time Trip Counter 321

Run Time Counter 322

Power on Time Counter 322

Energy Counter 323

Energy Trip Counter 324

Contents

VACON® 100 FLOW

Application Guide

Table of contents

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