Danfoss PVG 100 User manual

Installation Guide

Proportional valve

type PVG 100

157R9961

Installation an plug

orientation

118

[4.65]

170*

[6.69]

100*

[4]

100*

[4]

170*

[6.69]

PVP

M12 x 14.0

4 places

* Room for dismantling

60 Nm

[530 lbf•in]

60 Nm

[530 lbf•in

]

P106 000E

DIN mounting

orientation

Modul og

PVB 1 2 3 4 5 6 7 8

L mm 80.0 128.0 176.0 224.0 272.0 320.0 368.0 416.0

L [in] [3.15] [5.04] [6.93] [8,82] [10.71] [12.60] [14.49] [16.38]

2 11038042 • Rev BC • Feb 2015 © Danfoss A/S, 2015-02

Standard, Oil ow direction and setting of max ow

PVM on the A-port side

E101 279E

PVEH/

PVES

PVEA

PVEO

PVH

PVMD

PVMR/

PVMF

PVP

PVM

PVB

PVS

P-AP-B

6 ±1 N•m

[53 ±9 lbf•in]

Q max: P B

Q max: P A

01 03 A 00 0299

Week of manufacture

Year of manufacture

Day of the week

(A = Monday, B = Tuesday ...)

Issue number

Series number

C: PVG code number, week and year of manufacture

D: PVP pressure setting

6 ±1 N•m

[53 ±9 lbf•in]

10 mm

3 mm

Q max. B

Q max. A

Q max. B

Q max. A Q max. A Q max. B

Connections, pump side modul, PVP

basic module PVB end plate, PVS

E101 285E

PAccu

Maximum tightening torque

G 3/4 G 1 G 3/4 G 1/4 G 1 G 1 1/4

210 Nm 330 Nm 210 Nm 40 Nm 330 Nm 540 Nm

1850 lbf·in 2920 lbf·in 1850 lbf·in 350 lbf·in 2920 lbf·in 4780 lbf·in

50 Nm 70 Nm 50 Nm 20 Nm 70 Nm 100 Nm

445 lbf·in 620 lbf·in 445 lbf·in 180 lbf·in 620 lbf·in 885 lbf·in

110 Nm 150 Nm 110 Nm 30 Nm 150 Nm 240 Nm

970 lbf·in 1330 lbf·in 970 lbf·in 270 lbf·in 1330 lbf·in 2125 lbf·in

210 Nm 330 Nm 210 Nm 40 Nm 330 Nm 540 Nm

1850 lbf·in 2920 lbf·in 1850 lbf·in 350 lbf·in 2920 lbf·in 4780 lbf·in

1 1/16 in-12 1 5/16 in-12 1 1/16 in-12 9/16 in-18 1 5/16 in-12 1 5/8 in-12

120 Nm 160 Nm 120 Nm 40 Nm 160 Nm 320 Nm

1040 lbf·in 1420 lbf·in 1040 lbf·in 350 lbf·in 1420 lbf·in 2830 lbf·in

Connection

BSPP port connection

With steel washer

With copper washer

With aluminum washer

With cutting edge

UNF port connection

With O-ring

LS, LX, T0

P A/B Gauge: P, Pp, T

PpAccum.

Ppgauge

Pp gauge

(PVP-OC)

PVP-OC shown

Product Rated pressure

PVG 100 350 bar [5076 psi]

PVG 100 w. HIC steel 350 bar [5076 psi]

PVG 100 w. HIC aluminium 210 bar [3046 psi]

PVG 100/32 w. PVBZ 210 bar [3046 psi]

PVG 100/32 w. PVS 300 bar [4351 psi]

PVG 100/32 w. PVSI 350 bar [5076 psi]

Rated pressure

4 11038042 • Rev BC • Feb 2015 © Danfoss A/S, 2015-02

Installation of lever

P106 007E

Base with an angle of 22.5° Base with an angle of 37.5°

Pressure setting

P106 008E

PVP-CC

PVP-OC

360° ~ 120 bar

360° ~ 1740 psi

4 mm

[

]

[

]

Lever travel exceeded in PVG 100 Direction of rotation for adjustment of position transducer

Direction A

Direction B

Turn of transducer Movement of lever

1/4

1/2

3/4

1.5 mm [0.06 in]

3.0 mm [0.12 in]

4.5 mm [0.18 in]

PVEH/PVEM/PVES

Adjestment of PVE when

max. lever travel is

exceeded (PVE is factory

preset)

Check maximum lever travel in neutral position.

1. Make sure the system is supplied with hydraulic power.

2. Connect supply voltage (UDC) (Signal voltage 0.5 • UDC) or cut o th signal volatage (US) on

pin 2.

6 11038042 • Rev BC • Feb 2015 © Danfoss A/S, 2015-02

When installing the wire remember to

connect the built-in diode to the plug

pins.

Position Max. tightening torque

124 mm 45 Nm

[0.94 in][400 lbf·in]

220 mm 5 Nm

[0.79 in][44 lbf·in]

Max. operation pressure350 bar [5076 bar]

Max. coil surface temperature 155°C [311°F]

Rated voltage 12 V ––

__ 24 V ––

Current consumtion 22°C (71,6°F) coil temperature1.55 A0.78 A

110°C (230°F) coil temperature1.00 A0.50 A

Power consumtion 22°C (71,6°F) coil temperature19 W19 W

110°C (230°F) coil temperature12 W12 W

Max. permissible deviation from rated supply voltage±10%

Across ﬂats

P106 004E

(cartridge valve)

(coil nut)

Installation and technical data for PVPP

(Solenoid operated pilot drain)

Installation and technical data for PVPE

(Solenoid relief valve)

When installing the wire remember to

connect the built-in diode to the plug

pins.

Position Max. tightening torque

122 mm 5 Nm

[0.87 in][45 lbf·in]

236 mm 85 Nm

[1.42 in][750 lbf·in]

Max. operation pressure350 bar [5076 bar]

Max. coil surface temperature 155°C [311°F]

Rated voltage 12 V ––

__ 24 V ––

Current consumtion 22°C (71,6°F) coil temperature1.55 A0.78 A

110°C (230°F) coil temperature1.00 A0.50 A

Power consumtion 22°C (71,6°F) coil temperature19 W19 W

110°C (230°F) coil temperature12 W12 W

Max. permissible deviation from rated supply voltage±10%

Across ﬂats

P106 288E

2 Nm

[17.5 lbf•in]

2.5 mm

(cartridge valve)

(coil nut)

8 11038042 • Rev BC • Feb 2015 © Danfoss A/S, 2015-02

PVMR Disassembly

P106 005

1. 2.

PVMR/F Assembly

P106 006

1. 2.

3. 4.

XYZ

8 ± 0.5 Nm 15 ± 2 Nm 4 ± 1 Nm

Tightening torque [70 ± 4.5 lbf·in][135 ± 20 lbf·in][35 ± 9 lbf·in]

Width across ﬂats

5 mm

36 mm

11 mm PVMF

19 mm PVMR

Tightening torques and

widths across ats

10 11038042 • Rev BC • Feb 2015 © Danfoss A/S, 2015-02

Standard main spool assembly

for PVMR

E101 291E

4. 8 Nm

[70 lbf·in]

8 Nm

[70 lbf·in]

12 mm

11 mm

12.5 mm

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