daewon SPK+1 User manual

USER MANUAL
SPK+

※ Installation, maintenance and repairing
- Before the installation 5
- Safety precaution 6
- Safety label 8
- Product contents 10
- Product information 12
- Product installation information 13
- Regular cleaning 19
- Maintenance 20
- Troubleshooting 22
※Operation
Basic operation
- To start 24
- To finish 26
※User manual
- Main display information 28
- Set user level 36
※Supervisor manual
- Set user level 38
- Supervisor menu 39
- Material mode 40
- Feeder configuration display 42
System configuration
- System backup 44
- System restore 45
- Sensor check 46
- Cleaning Check 47
- Program version 48
SPK+ | Contents 1
2DAEWON GSI

※Supervisor manual
Camera configuration
- Reject count 49
- Set camera sensitivity (2D) 51
- Set camera sensitivity (RGB) 55
Ejector
- Monitoring 60
- Count 62
- Test 63
※Engineer manual
- Set user level 65
- Engineer menu 66
- System util 67
Camera configuration
- Waveform 68
- Configuration 69
- Select sensitivity 72
- Eject monitoring 73
※Installation plan
- Installation plan 74
3
SPK+ | Contents 2
DAEWON GSI

Installation,
maintenance
and repairing
SPK+

SPK+ | Before the installation
It is necessary to have full knowledge of the installation requirement.
It is only possible to deal with the troubles one may experience during the installation when
considered below. Please fully understand below before inspection.
Installation condition
Location
The surface must be horizontal.
The system shouldn’t be interfered from vibration by surrounding machines or equipments when
installed in a plant or structure.
Vibration may causes in malfunction of the image processing unit.
Finish all the welding before the installation. The residues from welding may cause deformation of the
system structure.
Environment
Operation temperature is between 0℃ to 45 ℃.
The location must be cool and dust free
Lighting
Installing location shouldn’t have great difference of the intensity of the illumination
Keep the system away from direct light from sun or fluorescent light.
Make sure that the system is not under direct sun light during the day time.
Use a curtain if it is necessary.
Clearance
Please make sure that there is enough clearance for A/S or repairing.
The front and back of the machine should have enough clearance for repairing or maintenance.
Plan the cable route properly for the maintenance of the feed hopper and the vibrator connected to
the feeder.
The front of the machine needs clearance for the discharge of sorted material or changing chutes.
Main circuit breaker
Please use a circuit breaker for the main power.
The system is installed with a circuit breaker but use circuit breaker at the main power supplier to
ensure safety.
5DAEWON GSI

General
For the SPK+.
•The equipment or operation may damaged when ’Caution’ sign is ignored.
•The operator may get damaged or injured when ‘Warning’ sign is ignored..
'WARNING‘
1. Stop the air supply and discharge remaining air before changing or repairing system parts.
2. Please follow the manual to inspect the system’s PCBs without any arbitrary action
3. Do not remove any safety fence during the system is operating. Restore all the safety fence after
inspection for safe system operation..
4. Keep clear from imaging parts or maintenance area as there are many dynamic parts when air / power
is supplied.
5. Please wear protective goggle during sampling to avoid eye injury when the system operates.
'CAUTION'
1. Do not diagnose or change system’s PCBs without full understanding of procedure.
2. Semiconductor parts are vulnerable to static discharge. Wear anti-static wrist strap and use a lead coil
to avoid damage of the electro components.
Please connect wrist strap to the earth terminal.
3. Handle or change PCBs with antistatic equipment.
i) Prevent static discharge by anti-static wrist strap in work space or around equipments.
- Do not touch power supply terminal without antistatic measures.
- Keep the PCBs in anti-static plastic bags.
ii) Shut down main power when removing / changing PCBs..
6
SPK+ | Safety precaution
DAEWON GSI

‘WARNING’
1. Main switch is also emergency switch. In emergency case, turn off color sorter with this main switch.
‘CAUTION’
1. Rear door is heavy. Recommend to open rear door with two people.
SPK+ | Safety precaution 2
7DAEWON GSI

The mark of "Hazardous voltage"
warns to be injured from the electric
shock.
The mark of "Burn hazard" warns to be
burned.
"Acknowledge of manual"
"Earth mark”
Safety label
SPK+ | Safety label 1
Safety label
Attach safety label at the dangerous regions.
-The orange color label expresses the behaviors to be prohibited.
-The yellow color label expresses the dangerous situations.
-The sky blue color label expresses the general matters to be observed.
8DAEWON GSI

"Main power"
"Crane loop-adhered location"
"Compressed air flow direction"
SPK+ | Safety label 2
9DAEWON GSI

SPK+ –Product contents
Specification
★The specifications and designs can be changed without any notice. The capacity depends on impurity ratio
10DAEWON GSI
Model Dimension
(WxLxH)
Input to
M/C(ton/hr) Power(kw) Compressor
Power(HP) Channel
SPK+1 1015x1400x1790
1~3 2 10 84
SPK+2 EXP
1825x1400x1790
2~6 2.5 20 128
SPK+3 1825x1400x1790
3~9 3 20 252
SPK+4 EXP
2615x1400x1790
4~12 4 30 336
SPK+5 2615x1400x1790
5~15 4.5 30 420
This manual suits for next models
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