Cushman Refresher fs2 User manual

Owner’s Guide

REFRESHER

653038 –

ISSUED AUGUST 2016

Read and comply with all of the instructions and safety precautions in this manual and on all product

labels.

Failure to follow the safety precautions could result in serious injury or death.

CALIFORNIA Proposition 65

Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals

known to the State of California to cause cancer and birth defects or other reproductive harm. In addition,

certain fluids contained in vehicles and certain products of component wear contain or emit chemicals

known to the State of California to cause cancer and birth defects or other reproductive harm.

Posted in accordance with Proposition 65 and California Health and Safety Code Section 25249.5, et seq.

Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its sta-

bility or increase the speed beyond the factory specifications. Such modifications can cause serious per-

sonal injury or death. The manufacturer, TEXTRON SPECIALIZED VEHICLES (TSV Augusta), prohibits

and disclaims responsibility for any such modifications or any other alteration which would adversely

affect the safety of the vehicle.

OWNER’S GUIDE

GASOLINE

Refresher FS2

Refresher OASIS

Refresher NSF

Starting MODEL YEAR 2017

CONTACT INFORMATION:

Textron Specialized Vehicles, Inc.

1451 Marvin Griffin Road

Augusta, Georgia 30906 USA

NORTH AMERICA

Technical Assistance & Warranty: 1-800-774-3946

Service Parts PHONE: 1-888-438-3946

International PHONE: 001-706-798-4311

[email protected]

WELCOME

Thank you for purchasing a CUSHMAN vehicle. Before driving your new vehicle, read this owner’s manual to familiar-

ize yourself with safe driving practices, operation, features and controls.

This manual contains instructions for minor maintenance only. Information about major repairs can be found in the

repair manual. Your CUSHMAN dealer has thorough knowledge of your vehicle and wants your total satisfaction with

your purchase. We recommend you return to your dealership for all of your service needs during, and after the war-

ranty period.

Repair or replacement parts can be purchased from your dealer or through the manufacturer’s parts and accessories

department.

TSV maintains the right to change the design of the vehicle without responsibility to make the changes on units pur-

chased before changes were made. The information in this manual can change without notice.

All information in this owner’s manual is based on the latest product information at the time of publication. Due to con-

stant improvements in the design and quality of production components, some discrepancies may be found between

your vehicle and the information presented in this publication. The content in this publication is intended for reference

use only. The manufacturer is not liable for omissions or inaccuracies. Any reprinting or reuse of the content in this

publication, whether whole or in part, is expressly prohibited.

Printed in USA

TABLE OF CONTENTS

INTRODUCTION

MANUFACTURER’S INTENDED USE .....................................................................................................................7

WARRANTY AND REGISTRATION .........................................................................................................................7

EXHAUST EMISSIONS ............................................................................................................................................7

BATTERY PROLONGED STORAGE .......................................................................................................................7

BATTERY DISPOSAL ...............................................................................................................................................8

VEHICLE IDENTIFICATION NUMBERS .................................................................................................................8

REPAIR AND PARTS MANUALS .............................................................................................................................8

SAFETY

SAFETY LABELS ......................................................................................................................................................9

Operation (P/N 651654) ....................................................................................................................................9

Operation (P/N 608529) (If equipped with card holder) ..................................................................................10

Negative Ground Label (P/N 28203G01) (For CE Vehicles only) ...................................................................10

Engine Warning CE (P/N 74093G01) .............................................................................................................10

Governor Warning (P/N 608527) ....................................................................................................................10

MAXIMUM CARGO LOAD / MAXIMUM WEIGHT CAPACITY ...............................................................................11

TIRE PRESSURE ...................................................................................................................................................11

OPERATOR SAFETY .............................................................................................................................................11

Unauthorized Operation ..................................................................................................................................12

Operating without Instruction ..........................................................................................................................12

Alcohol or Drugs ..............................................................................................................................................12

Passenger .......................................................................................................................................................12

Before Operating .............................................................................................................................................12

Operating with a Load .....................................................................................................................................13

Fuel Handling Guidelines ................................................................................................................................13

Carbon Monoxide Exposure ............................................................................................................................13

Driving in Reverse ...........................................................................................................................................13

Driving a Damaged Vehicle .............................................................................................................................13

Driving at Maximum Speeds ...........................................................................................................................13

Driving on Pavement .......................................................................................................................................14

Driving on Public Roads ..................................................................................................................................14

Turning ............................................................................................................................................................14

Driving Uphill ...................................................................................................................................................14

Driving Downhill ..............................................................................................................................................14

Stalling on a Hill ..............................................................................................................................................14

Tires ................................................................................................................................................................14

Slippery Terrain ...............................................................................................................................................14

HOT EXHAUST SYSTEMS .....................................................................................................................................14

VEHICLE LIFTING ..................................................................................................................................................14

VEHICLE MODIFICATION ......................................................................................................................................14

MAINTENANCE SAFETY .......................................................................................................................................15

FEATURES AND CONTROLS

KEY SWITCH ..........................................................................................................................................................17

HEADLIGHT SWITCH .............................................................................................................................................17

FUEL GAUGE WITH LOW OIL PRESSURE INDICATOR .....................................................................................17

HORN ......................................................................................................................................................................17

TABLE OF CONTENTS

CUP HOLDER .........................................................................................................................................................17

12V OUTLET (IF EQUIPPED) .................................................................................................................................17

USB PORT (IF EQUIPPED) ....................................................................................................................................17

STEERING WHEEL ................................................................................................................................................18

TURN SIGNAL (IF EQUIPPED) ..............................................................................................................................18

HYDRAULIC BRAKES (IF EQUIPPED) ..................................................................................................................18

Hydraulic Brake Pedal .....................................................................................................................................18

Parking Brake for Hydraulic Brakes ................................................................................................................18

MECHANICAL BRAKE PEDALS ............................................................................................................................18

Mechanical Brake Pedal ..................................................................................................................................18

Mechanical Parking Brake Pedal ....................................................................................................................18

ACCELERATOR PEDAL .........................................................................................................................................18

DIRECTION SELECTOR .......................................................................................................................................19

CHOKE ....................................................................................................................................................................19

SEAT BOTTOM .......................................................................................................................................................19

GLOVE BOX / STORAGE COMPARTMENTS .......................................................................................................19

FUEL TANK CAP ....................................................................................................................................................19

CANOPY TOP AND WINDSHIELD .........................................................................................................................19

OPERATION

SAFETY ..................................................................................................................................................................21

BEFORE INITIAL USE ............................................................................................................................................21

PRE-RIDE INSPECTION ........................................................................................................................................21

ENGINE BREAK-IN .................................................................................................................................................21

CVT BELT BREAK-IN .............................................................................................................................................22

FUEL .......................................................................................................................................................................22

STARTING AND STOPPING THE ENGINE ...........................................................................................................22

Choke Operation / Cold-Starting .....................................................................................................................23

Starting on a Hill ..............................................................................................................................................23

ACCELERATING ....................................................................................................................................................23

BRAKING ................................................................................................................................................................23

DRIVING PROCEDURE .........................................................................................................................................24

Coasting ..........................................................................................................................................................24

DRIVING WITH A PASSENGER ............................................................................................................................24

SLIPPERY SURFACES ..........................................................................................................................................24

DRIVING UPHILL ....................................................................................................................................................24

TRAVERSING HILLSIDES ......................................................................................................................................25

DRIVING DOWNHILL .............................................................................................................................................25

STALLING ON A HILL .............................................................................................................................................25

DRIVING IN REVERSE ...........................................................................................................................................26

PARKING THE VEHICLE ........................................................................................................................................26

BATTERY ................................................................................................................................................................26

REFRESHER UNIT

REFRESHER UNIT OVERVIEW ............................................................................................................................27

UNIT COMPONENTS - REFRESHER FS2 ............................................................................................................27

UNIT COMPONENTS - REFRESHER NSF AND OASIS .......................................................................................27

SERIAL NUMBER LOCATION ................................................................................................................................27

EMISSIONS LABELS AND ENGINE ACCESS .......................................................................................................27

TABLE OF CONTENTS

REFRESHER FS2 ..........................................................................................................................................27

REFRESHER NSF and OASIS .......................................................................................................................28

REFRESHER UNIT OPERATION – FS2 ................................................................................................................28

Lock-Down Mechanism ...................................................................................................................................28

Module Removal and Installation – FS2 .........................................................................................................28

Slide Out Compartments .................................................................................................................................30

Removable Shelves and Inserts – FS2 ..........................................................................................................32

Drawer Operation – FS2 .................................................................................................................................34

REFRESHER UNIT OPERATION – NSF AND OASIS ...........................................................................................34

Canned Beverage Compartments – NSF and OASIS ....................................................................................34

Consumable Ice Bin .......................................................................................................................................34

Trash Compartment ........................................................................................................................................34

Cup Dispensers – NSF only ............................................................................................................................34

Shelves ...........................................................................................................................................................34

Air Pots ............................................................................................................................................................34

COMPARTMENT STORAGE – FS2 .......................................................................................................................35

TRASH COMPARTMENT – ALL MODELS ............................................................................................................38

KEYS AND LOCKS – FS2 AND OASIS ..................................................................................................................38

CLEANING THE COMPARTMENTS ......................................................................................................................38

CHANGING THE CANOPY TOP ............................................................................................................................39

WINCH

WINCH SAFETY .....................................................................................................................................................41

WINCH OPERATION ..............................................................................................................................................42

WINCH CABLE CARE ............................................................................................................................................43

SHOCK LOADING ..................................................................................................................................................44

WINCH MAINTENANCE SAFETY ..........................................................................................................................44

VEHICLE MAINTENANCE

MAINTENANCE SAFETY .......................................................................................................................................45

SCHEDULED MAINTENANCE ...............................................................................................................................45

Initial Service Requirements ...........................................................................................................................45

Severe Use Conditions ...................................................................................................................................45

SCHEDULED MAINTENANCE CHART ..................................................................................................................46

RECOMMENDED LUBRICANTS AND FLUIDS .....................................................................................................48

REPLACEMENT OF MAINTENANCE ITEMS ........................................................................................................48

LIFTING THE VEHICLE ..........................................................................................................................................49

Lifting Front ....................................................................................................................................................49

Lifting Rear ......................................................................................................................................................49

Lowering Vehicle .............................................................................................................................................49

VEHICLE CLEANING AND CARE ..........................................................................................................................50

Washing the Vehicle .......................................................................................................................................50

Polishing the Vehicle .......................................................................................................................................50

TIRES ......................................................................................................................................................................50

Tire Pressure ...................................................................................................................................................51

Tire Repair ......................................................................................................................................................51

Tire Replacement ............................................................................................................................................51

WHEELS .................................................................................................................................................................51

Wheel Removal ...............................................................................................................................................51

TABLE OF CONTENTS

Wheel Installation ...........................................................................................................................................52

LIGHTS ...................................................................................................................................................................52

Headlight Bulb Replacement ...........................................................................................................................52

LED Headlight Assembly Replacement ..........................................................................................................52

Taillight ............................................................................................................................................................53

FUSE REPLACEMENT ...........................................................................................................................................53

FOUR CYCLE ENGINE ..........................................................................................................................................54

Engine Specifications ......................................................................................................................................54

CHECK THE OIL LEVEL .........................................................................................................................................54

CHANGE THE ENGINE OIL ...................................................................................................................................55

Remove the Engine Oil ...................................................................................................................................55

Change the Oil Filter ......................................................................................................................................55

Refill Oil ...........................................................................................................................................................56

STARTER/GENERATOR BELT ..............................................................................................................................56

Adjusting the Belt ............................................................................................................................................57

AIR INTAKE AND COOLING FINS .........................................................................................................................57

REAR AXLE ............................................................................................................................................................57

Checking the Axle Oil Level ...........................................................................................................................57

AIR FILTER ............................................................................................................................................................57

LUBRICATION ........................................................................................................................................................58

SPARK PLUG ........................................................................................................................................................58

BRAKES ..................................................................................................................................................................59

Periodic Brake Test ........................................................................................................................................59

BATTERY ................................................................................................................................................................60

Battery Cleaning ..............................................................................................................................................60

Battery Charging .............................................................................................................................................60

Discharged Battery ..........................................................................................................................................61

Battery Disposal ..............................................................................................................................................61

Battery Storage ...............................................................................................................................................61

TRANSPORTING THE VEHICLE ...........................................................................................................................61

Hauling the Vehicle .........................................................................................................................................61

Towing the Vehicle ..........................................................................................................................................62

VEHICLE STORAGE ..............................................................................................................................................62

Remove from Storage .....................................................................................................................................63

SPECIFICATIONS

REFRESHER FS2 - VEHICLE SPECIFICATIONS .................................................................................................65

SPECIFICATIONS

REFRESHER OASIS - VEHICLE SPECIFICATIONS .............................................................................................67

SAFETY

INTRODUCTION

The following symbols appear throughout this manual and on vehicle labels. Your safety is involved when these sym-

bols are used. Become familiar with their meanings before reading the manual.

DANGER indicates a hazardous situation that, if not avoided, will result in death or seri-

ous injury.

WARNING indicates a hazardous situation, if not avoided, could result in death or seri-

ous injury.

CAUTION indicates a hazardous situation that, if not avoided, could result in minor or

moderate injury.

The PROHIBITION SAFETY SIGN indicates an action NOT to take in order to avoid hazard.

The MANDATORY ACTION SIGN indicates an action that NEEDS to be taken to avoid a hazard.

Failure to comply with the warnings in this manual can result in severe injury or death.

Read this entire manual carefully before operating this vehicle. Do not attempt to operate

this vehicle until you have thorough knowledge of the controls and features.

Regular inspections and maintenance, along with good operating techniques, will help

ensure your safe enjoyment of the capabilities and reliability of this vehicle.

This vehicle was designed and manufactured in the United States of America (USA). The standards and specifications

in the following information originate in the USA unless otherwise indicated.

When servicing engines, all adjustments and replacement components must be per original vehicle specifications to

maintain the USA Federal and State emission certification applicable at the time or manufacture.

MANUFACTURER’S INTENDED USE

This vehicle is designed and manufactured for off road use only. Use on public streets, roads or highways is illegal in

most areas and increases the risk of an accident involving other vehicles and people. This vehicle does not meet

FMVSS (Federal Motor Vehicle Safety Standards) for public street, road or highway use.

Check all laws and regulations before choosing an area to operate your vehicle.

WARRANTY AND REGISTRATION

Use Original Equipment Manufacturer (OEM) approved parts to keep the warranty effective.

Tampering with or adjusting the governor to allow the vehicle to operate above factory specifications will void the vehi-

cle warranty.

All information, including coverage, limitations, exclusions and how to obtain warranty service is included in the litera-

ture package with the purchase of the vehicle. It can also be obtained from yourTSV dealer.

A registration card is included in the literature package with the purchase of the vehicle. The vehicle can also be reg-

istered on-line aTSV.comt.

EXHAUST EMISSIONS

The exhaust emissions of this vehicle’s engine complies with regulations set forth by the Environmental Protection

Agency (EPA) of the United States of America (USA) at time of manufacture. Significant fines could result from modifi-

cations or tampering with the engine, fuel, ignition or air intake systems

BATTERY PROLONGED STORAGE

Batteries discharge over time. The rate of discharge changes according to the ambient temperature, the age and con-

dition of the batteries.

Completely charged batteries will not freeze in winter temperatures unless the temperature is less than -75°F (- 60°C).

INTRODUCTION

BATTERY DISPOSAL

Lead-acid batteries are recyclable. Return discarded batteries to distributor, manufacturer or lead smelter for recy-

cling. For neutralized spills, put residue in acid-resistant containers with absorbent material such as sand. Dispose in

accordance with local, state and federal regulations for acid and lead compounds. Contact local or state environmen-

tal authorized people for the disposal information.

VEHICLE IDENTIFICATION NUMBERS

Record the vehicle identification numbers in the spaces provided below. These identification numbers is required

when ordering parts from the manufacturer.

Vehicle Model Number: _________________________________________________________________

Frame PIN: __________________________________________________________________________

REPAIR AND PARTS MANUALS

The following manuals can be purchased through your dealer:

• repair manual

• parts manual

PART B

PART C and D

PART A

PART C

Serial Number

Labels

PART D

PART A

PART B

PIN LABEL

PIN PLATE

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