Cuisinart G41806 User manual

Manual Revision #: 09122013 PD

ASSEMBLY

MANUAL

READ AND SAVE MANUAL FOR FUTURE REFERENCE.

Assemble your grill immediately.

Missing or damaged parts should be claimed within 30 days of purchase.

For product inquiries, parts, warranty and troubleshooting support, please call 1-800-309-3452.

www.cuisinartbbqs.com

LIMITED 5-YEAR WARRANTY

Cuisinart®Gourmet 600B 85-3094-6 (G41805) Propane

85-3095-4 (G41806) Natural Gas

THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES

CUISINART®CUSTOMER CARE HOTLINE

1-800-309-3452

HEAVY ARTICLE NEEDS 2 TO LIFT

Sharp edges. Wear gloves when assembling

your grill.

Read and follow all safety statements,

assembly instructions, use and care directions

before attempting to assemble and cook.

This manual should be kept with the BBQ at

all times.

CAUTION DANGER

DANGER

CAUTION

Failure to follow all of the Manufacturer’s

instructions could result in hazardous ﬁres,

explosions, property damage, or serious

personal injury or even death.

Follow all leak check procedures carefully prior

to operation of barbecue, even if grill was dealer

assembled. Do not try lighting this BBQ without

reading the Lighting Instructions section of the

Safety and Care Manual that accompanies this

grill.

WARNING

INSTALLER OR

ASSEMBLER/CONSUMER

1. If you smell Gas:

a. Shut off gas to the appliance

b. Extinguish any open ﬂame

c. Open lid

d. If odor continues, keep away from the

appliance and immediately call your gas

supplier or your ﬁre department

2. Do not store or use gasoline or other

ﬂammable liquids or vapours in the vicinity of

this or any other appliance.

3. An LP cylinder not connected for use shall

not be stored in the vicinity of this or any

other appliance.

1. Do not store or use gasoline or other

ﬂammable liquids or vapours in the vicinity of

this or any other appliance.

2. An LP cylinder not connected for use shall

not be stored in the vicinity of this or any

other appliance.

Avoid burns. The stainless steel and steel

surfaces of this barbecue can become extremely

hot, in direct sun and while the barbecue is in

operation.

To ORDER non-warranty replacement parts or accessories,

or to register your warranty, please visit us on the web at

www.cuisinartbbqs.com

THIS BARBECUE IS FOR OUTDOOR USE ONLY

Tools Needed for Assembly

• #2 Phillips screwdriver (long and short)

• ¼” Slotted screwdriver (long and short)

• Adjustable wrench

• Pliers

• Rubber Mallot

Before assembling the barbecue, read

these instructions carefully.

Assemble the barbecue on a ﬂat, clean surface.

Grill is heavy.

Note: Do not fully tighten all the nuts

during this initial stage

HARDWARE PACK

1/4”-20UNCX13 Screw

X 20

Φ7 Washer

X 28

1/4”-20UNCX38 Screw

X 8

ST4.2X10 Tapping Screw

X 8

M4 Wing Nut

X 1

Φ5 Lock Washer

X 2

U Pin

X 1

Venturi Clip, Side Burner

X 1

Φ7 Lock Washer

X 28

φ5 Washer

X 6

Control Knob

X 1

NO.10-24UNC x10 Screw

X 2

1 2 3

4 5

No. Description Part Number Qty.

1 1/4"-20UNCX13 Screw 20120-13013-250 20

2 1/4"-20UNCX38 Screw 20120-13038-250 8

3Φ7 Lock Washer 41400-07000-250 28

4Φ7 Washer 40300-07000-250 28

5ST4.2X10 Tapping Screw 22500-42010-137 8

6φ5 Washer 40300-05000-250 6

7 U Pin G350-0026-9000 1

8M4 Wing Nut 33301-04000-032 1

9 Control Knob G525-0013-9000 1

10 Venturi Clip, Side Burner G405-0019-9200 1

11 Φ5 Lock Washer 41400-05000-250 2

12 NO.10-24UNC x10 Screw 20124-10010-250 2

13 Bezel, knob G525-0012-9081 1

14 NO.8-32UNC x10 Screw 20132-08010-250 2

15 Φ4 Lock Washer 41400-04000-250 2

Caution:

Sheet metal can cause injury. Wear gloves when installing the grill.

13 14 15

Bezel, knob

X 1

NO.8-32UNC x10 Screw

X 2

Φ4 Lock Washer

X 2

PARTS LIST (PROPANE) FOR 85-3094-6 (G41805)

Item No. Qty. Description Part No.

AA 1 Top Lid G418-1800-01

AB 1 Lid Handle G412-0035-02

AC 1 Thermometer G512-0085-01

AD 2 Screw for Top Lid G501-0005-02

AE 2 Lid Bumper, Front G508-0063-01

AF 2 Lid Bumper, Back G501-0066-01

AG 1 Logo Plate G418-0002-01

BA 1 Burner Box Assembly G418-4000-01

BB1 2 Main Burner - A G413-5000-01

BB2 1 Main Burner - B G412-3800-01

BC 2 Carryover Assembly G413-0004-01

BD 3 Flame Tamer G413-0036-01

BE 2 Cooking Grate G412-0028-01

BF 1 Warming Rack G413-0002-01

BG 1 Upper Back Panel G418-0022-01

BH 1 Match holder G501-0068-01

BI 1 Lower Back Panel G418-0023-01

CA 1 Manifold assembly, LP G418-2700-01

CB 1 Regulator G606-0008-01

CC 3 Control Knob G525-0013-01

CD1 1 Electronic Ignition Assembly G511-0055-02

CD2 1 Electronic Ignition Battery Cap G515-0030-01

CE 3 Electrode Set, Main Burner G418-0007-01

CF 1 Control Panel G418-0005-01

CG 1 Heat shield G418-0024-01

CH 1 Grease Tray G418-0700-01

CI 1 Grease Cup G416-0015-01

CJ 3 Bezel, Control Knob G525-0012-01

CK 1 Front Brace G418-2900-01

CL 1 Side Burner Valve, LP G525-0008-01

CM 1 Metal Hose,Side Burner G508-0024-01

Item No. Qty. Description Part No.

DA 1 Side Shelf Table, Left G525-0700-01

DB 1 Side Shelf Fascia, Left G418-0600-01

DC 2 Towel Bar G525-0029-01

DD 1 Multi Spark™ Ignition Button G525-0028-01

DE 1 Side Shelf Table, Right G525-0600-01

DF 1 Side Shelf Fascia, Right G525-1000-01

DG 1 Side Burner Drip Pan G515-0083-01

DH 1 Side Burner G453-3400-01

DI 1 Electrode Set, Side Burner G515-0039-01

DJ 1 Lid, Side Burner G501-0070-01

DK 1 Cooking Grate, Side Burner G501-0077-01

EA 1 Left Cart Side Panel G525-0018-01

EB 1 Right Cart Side Panel G525-0019-01

EC 1 Door Assembly G418-3100-01

ED 1 Bottom Shelf, LP G418-2800-01

EE 2 Wheel with Lock G350-0023-01

EF 2 Wheel G350-0024-01

EG 1 Door Handle G418-0021-01

EH 1 Door Magnet Assembly G527-0037-01

F1 1 Hardware Pack G418-B003-01

F2 1 Assembly Manual G418-M005-01

F3 1 Safe Use and Care Manual G418-M005-02

F4 1 Tank Screw G505-0047-01

F5 1 Bottom Shelf Weight G412-0030-01

EXPLODED DIAGRAM (PROPANE)

FOR 85-3094-6 (G41805)

AD AE AF

BB2

CD1

BB1

CD2

EE EF

Hardware

Pack

Tank

Screw

Assembly

Manual

Safe Use

& Care

Manual

EXTRAS

F1 F4F2 F3

PARTS LIST (NATURAL GAS) FOR 85-3095-4 (G41806)

Item No. Qty. Description Part No.

AA 1 Top Lid G418-1800-01

AB 1 Lid Handle G412-0035-02

AC 1 Thermometer G512-0085-01

AD 2 Screw for Top Lid G501-0005-02

AE 2 Lid Bumper, Front G508-0063-01

AF 2 Lid Bumper, Back G501-0066-01

AG 1 Logo Plate G418-0002-01

BA 1 Burner Box Assembly G418-4000-01

BB1 2 Main Burner - A G413-5000-01

BB2 1 Main Burner - B G412-3800-01

BC 2 Carryover Assembly G413-0004-01

BD 3 Flame Tamer G413-0036-01

BE 2 Cooking Grate G412-0028-01

BF 1 Warming Rack G413-0002-01

BG 1 Upper Back Panel G418-0022-01

BH 1 Match holder G501-0068-01

BI 1 Lower Back Panel G418-0023-01

CA 1 Manifold assembly, NG G418-4200-01

CB 1 Natural gas Hose G501-0099-01

CC 3 Control Knob G525-0013-01

CD1 1 Electronic Ignition Assembly G511-0055-02

CD2 1 Electronic Ignition Battery Cap G515-0030-01

CE 3 Electrode Set, Main Burner G418-0007-01

CF 1 Control Panel G418-0005-01

CG 1 Heat shield G418-0024-01

CH 1 Grease Tray G418-0700-01

CI 1 Grease Cup G416-0015-01

CJ 3 Bezel, Control Knob G525-0012-01

CK 1 Front Brace G418-2900-01

CL 1 Side Burner Valve, NG G525-0035-01

CM 1 Metal Hose,Side Burner G508-0024-01

Item No. Qty. Description Part No.

DA 1 Side Shelf Table, Left G525-0700-01

DB 1 Side Shelf Fascia, Left G418-0600-01

DC 2 Towel Bar G525-0029-01

DD 1 Multi Spark™ Ignition Button G525-0028-01

DE 1 Side Shelf Table, Right G525-0600-01

DF 1 Side Shelf Fascia, Right G525-1000-01

DG 1 Side Burner Drip Pan G515-0083-01

DH 1 Side Burner G453-3400-01

DI 1 Electrode Set, Side Burner G515-0039-01

DJ 1 Lid, Side Burner G501-0070-01

DK 1 Cooking Grate, Side Burner G501-0077-01

EA 1 Left Cart Side Panel G525-0018-01

EB 1 Right Cart Side Panel G525-0019-01

EC 1 Door Assembly G418-3100-01

ED 1 Bottom Shelf, NG G418-4300-01

EE 2 Wheel with Lock G350-0023-01

EF 2 Wheel G350-0024-01

EG 1 Door Handle G418-0021-01

EH 1 Door Magnet Assembly G527-0037-01

F1 1 Hardware Pack G418-B003-01

F2 1 Assembly Manual G418-M005-01

F3 1 Safe Use and Care Manual G418-M005-02

F5 1 Bottom Shelf Weight G412-0030-01

AD AE AF

DA BA

BB2

CD1

BB1

CD2

EE EF

EXPLODED DIAGRAM (NATURAL GAS)

FOR 85-3095-4 (G41806)

Hardware

Pack

Assembly

Manual

Safe Use

& Care

Manual

EXTRAS

F1 F2 F3

Separate the 2 different types of wheels:

2 Locking Wheels (EE) and 2 Regular Wheels

(EF).

Insert the U Pin (#7) into one of the Regular

Wheels (EF), as shown in image B. Attach the

Regular Wheel (EF) to the front of the Bottom

Shelf (ED), and use the U Pin (#7) to secure and

tighten.

Repeat for remaining 3 wheels (EE & EF).

NOTE: Regular Wheels (EF) need to be

assembled to the front of the Bottom

Shelf (ED), and Wheels with Lock (EE)

need to be assembled to the back of

the Bottom Shelf (ED), as shown in

image A.

a. Ensure that the Wheels are ﬁrmly locked in

the “ON” position before continuing.

b. Assemble the Left Cart Side Panel (EA) and

the Right Cart Side Panel (EB) to the Bottom

Shelf (ED).

X 1

X 6 X 6 X 6

YOU WILL NEED:

Back view

Front view

Close up

1 3 4

ASSEMBLY INSTRUCTIONS

c. Assemble the Lower Back Panel (BI) to the

Left Cart Side Panel (EA) and Right Cart Side

Panel (EB).

Attach the Front Brace (CK) to the Left and

Right Cart Side Panels (EA and EB).

TIP: One person should align the left side,

while the second person assembles the

right side.

YOU WILL NEED:

Front view

Back view

ASSEMBLY INSTRUCTIONS

X 4 X 4 X 4

1 3 4

X 2 X 2 X 2

YOU WILL NEED:

2 3 4

ASSEMBLY INSTRUCTIONS

4. THIS STEP REQUIRES 3 OR MORE

PEOPLE. DO NOT ATTEMPT ALONE.

EXTREMELY HEAVY.

a. Position the Top Lid and Burner Box

Assembly (A and B) onto the Cart Assembly

(C), as shown.

TIP: Ensure that the Front Brace (CK) is

positioned under the Control Panel (CF).

c. Assemble the front of the Burner Box

Assembly (A and B) to the Front Brace (CK),

as shown.

b. Assemble Burner Box Assembly (A and B) to

the Left and Right Cart Side Panels (EA and

EB), as shown.

Back view

Front view

A+B

X 4

X 2

X 4

X 2

X 4

X 2

YOU WILL NEED:

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