CTC Union TSB1000 Series User manual

TSB1000 Series Modular Switch BoxTSB1000 Series Modular Switch Box

4 Channel4 Channel

Product ManualProduct Manual

• Introduction...................................................................3

• Product Description...........................................................3

• Product Dimensions & Diagram................................................4

• Mounting Instructions .........................................................5

• Conduit Entry .................................................................6

• Grounding ....................................................................7

• Installation of Sensor/Signal Input Cable.......................................8

• Post Installation Testing ..................................................... 11

• Warranty & Return Information .............................................. 13

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CTC modular switch box solutions allow for the monitoring of remotely mounted

vibration sensors, which would otherwise be restricted to human access due to

safety considerations.

TSB1000 Series Modular Switch Box Overview: 4 switched triaxial sensor input

module for a total of 12 channels, fiberglass enclosure

CTC modular switch box solutions allow for the monitoring of remotely mounted

vibration sensors, which would otherwise be restricted to human access due to

safety considerations.

The TSB1000 Series 4 Switched Triaxial Channel fiberglass modular switch box

is used to convert the four-conductor input wiring of up to 4 remotely installed

triaxial accelerometers to switched BNCs and a switched four-pin connector for

data collection. Input wiring from each sensor is connected to the outputs via

quick-connect or screw terminal blocks. Each terminal block includes inputs for

signal/power on each axis, common and shield. The shield drain wire is earth

grounded via a ground stud that is mounted to the side of the fiberglass enclosure.

Additional switch box modules can be installed or removed after initial

manufacturing and onsite installation, using the quick-release DIN rail clip. Each

new module features a detachable plug for easy cable installation. If continuous

output is desired, select the TSB1001 Series. On all continuous output modules,

a quick disconnect Tplug is supplied to easily connect and disconnect the input

wiring.

Rated for NEMA 4X (IP66), the TSB1000/TSB1001 Series can withstand harsh

environments including temperatures ranging from -58 to 180 °F (-50 to 82 °C).

The box is also resistant to hose directed fluid and corrosion. A snap latch is

installed on the door allowing the box to be sealed from the elements when not

in use.

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Measurement

Location Card

Four-pin MIL

Output Connector

Switch

BNC Output

Connectors

Figure 1. Dimensions

Figure 2. Diagram

Side View Rear View

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Note: if you have purchased a modular switch box without cable entries provided,

you should add your own entry prior to mounting the modular switch box. CTC

does not recommend putting holes in the top of the enclosure due to access and

moisture concerns.

Mounting

Holes

0.33 in./8.38 mm

Figure 3. Modular Switch Box Rear View

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If you are running conduit to your enclosure, ensure the conduit cable entry

enters from the bottom of the enclosure when mounted.

Note: To ensure moisture will not flow into the enclosure, a hole should be drilled

at the lowest point in the conduit to provide drainage for any moisture.

Correct

Figure 4. Conduit Entry for Modular Switch Box

Incorrect

Drill Drain

Hole Here

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Ensure the shield ground wire on the TSB1000 Series modular switch box is

grounded to earth ground.

A. Mounting to Earth Ground

When mounting TSB1000 Series modular switch boxes to earth ground (such as

an I-Beam), mount the shield ground wire using a mounting bolt through one of

the mounting brackets on the enclosure.

Figure 5. Proper Shield Grounding Technique

B. Mounting to non-grounded structure

When mounting the modular switch box to a non-grounded structure, ensure the

shield ground wire or customer supplied ground wire is tied to a source of earth

ground.

Figure 6. Ground Wire Placement

S I

Installation of sensors/signal input cable

1. Feed blunt end through the cable entry at the bottom of the enclosure.

Note: it is recommended that cables are marked on both ends.

For cord grip cable entry, take off the cord grip cover with bushing and run cable

into enclosure, hand tighten cord grip cover to base to prevent damage of cord

grip.

1. Strip outer jacket of cable back 1¼ in. and remove all of the shielding.

2. Separate the internal wires from the shield.

3. Strip red and black insulation back ¼ in.

Figure 8. Bottom View

Figure 7. Front View

4. Locate the appropriate plug (identified by channel number), remove it, and

install the wires using a small flathead screwdriver. Push plug back into location.

Orientation is as follows:

a. Green insulated conductor wire is connected to Channel X.

b. Red insulated conductor wire is connected to Channel Y.

c. White insulated conductor wire is connected to Channel Z.

d. Black insulated conductor wire is connected to (-).

e. Shield drain wire is connected to ground (GND).

Figure 9. Stripped Wire

(-) Common

Shield / Drain wire

(+) Channel Y

(+) Channel X

(+) Channel Z

5. Insert plug into the appropriate PC board connector and double check to ensure

that the cable is going to the correct channel.

6. Mark the Measurement Location Card located on the inside front cover with a

description of each measurement location.

Figure 11. Connecting Cables to Modular Switch Box (TSB1001)

Figure 10. Connecting Cables to Modular Switch Box (TSB1000)

GND

SENSOR #1

SENSOR #2

SENSOR #3

SENSOR #4

GND

Sensor Inputs

Green = Signal/Power X Axis

Red = Signal/Power Y Axis

White = Signal/Power Z Axis

Black = Common

Grey = Shield (Ground)

Sensor Outputs

Green = Signal/Power X Axis

Red = Signal/Power Y Axis

White = Signal/Power Z Axis

Black = Common

GND

SENSOR #1

SENSOR #2

SENSOR #3

SENSOR #4

GND

Sensor Inputs

Green = Signal/Power X Axis

Red = Signal/Power Y Axis

White = Signal/Power Z Axis

Black = Common

Grey = Shield (Ground)

Sensor Outputs

Green = Signal/Power X Axis

Red = Signal/Power Y Axis

White = Signal/Power Z Axis

Black = Common

GND

SENSOR #1

SENSOR #2

SENSOR #3

SENSOR #4

GND

Sensor Inputs

Green = Signal/Power X Axis

Red = Signal/Power Y Axis

White = Signal/Power Z Axis

Black = Common

Grey = Shield (Ground)

GND

SENSOR #1

SENSOR #2

SENSOR #3

SENSOR #4

GND

Sensor Inputs

Green = Signal/Power X Axis

Red = Signal/Power Y Axis

White = Signal/Power Z Axis

Black = Common

Grey = Shield (Ground)

Sensor Outputs

Green = Signal/Power X Axis

Red = Signal/Power Y Axis

White = Signal/Power Z Axis

Black = Common

GND

SENSOR #1

SENSOR #2

SENSOR #3

SENSOR #4

GND

Sensor Inputs

Green = Signal/Power X Axis

Red = Signal/Power Y Axis

White = Signal/Power Z Axis

Black = Common

Grey = Shield (Ground)

InputsInputs

Inputs Inputs

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