Crossfire TERRITORY 500 2000 User manual

CROSSFIRE

TERRITORY 500

USER MANUAL

Owner Manual

INTRODUCTION

Congratulations on your purchase of the HS500ATV-4/HS700ATV-4. This Owner’s / Operator’s

manual will provide you information regarding safe operation, operational instructions, maintenance

and care. Fully understanding this manual and following all of the instructions herein will provide the

knowledge needed to have safe and enjoyable ATV operation.

For questions regarding this ATV, please call (972) 446-0760.

IMPORTANT SAFETY MESSAGES

● READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR ATV. MAKE

SURE YOU UNDERSTAND ALL INSTRUCTIONS.

● PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE ATV.

● NEVER OPERATE THE ATV WITHOUT PROPER TRAINING OR INSTRUCTION.

● THIS ATV, AND ANY OTHER ATV OVER 90cc, SHOULD NOT BE RIDDEN BY ANYONE UNDER 16

YEARS OF AGE.

Owner Manual

IMPORTANT MANUAL INFORMATION

FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS

INJURY OR DEATH. Particularly important information is distinguished in this manual by the

following notations:

The Safety Alert Symbol means ATTENTION!

YOUR SAFETY IS INVOLVED!

Failure to follow WARNING instructions could result in severe injury or

death to the machine operator, a bystander or a person inspecting or

repairing the machine.

A CAUTION indicates special precautions that must be taken to avoid

damage to the machine.

A NOTE provides key information to make procedures easier or clearer.

NOTE:

Owner Manual

IMPORTANT NOTICE

Curve speed must be smaller than 30km/h.

This ATV is designed and manufactured for OFF - ROAD use only. It is illegal and unsafe

to operate this ATV on any public street, road or highway.

This ATV complies with all applicable OFF - ROAD noise level and spark arrester laws and

regulations in effect at the time of manufacture.

Please check your local riding laws and regulations before operating this ATV.

When the temperature is below -20℃ (-4°F), please park the ATV in the place where the

temperature is higher than -20℃ (-4°F). After the ATV has warmed up, the ATV can be started.

Please see page 6-3 on the warming up process.

When the temperature is higher than 38℃ (100°F), and when you park the ATV after it run

at high speed, please keep engine running for 3 minutes at idle mode and make sure that the

radiator fan still work for 3 minutes to prevent cooling water from boiling. Then turn off the

power switch to save the battery.

When you park the ATV and cut off the engine, please turn off the ignition switch to stop meter

displaying. With EFI system use for this ATV, the electric fuel pump in the fuel tank can work

when the meter displays. If the fuel pump work for a long time ,it will result in battery power loss

and failure to electric start.

Owner Manual

Location of the Warning and

Specification Labels 1-1

Safety Information 2-1

Description and Vehicle

Identification 3-1

Identification Number Records 3-2

Vehicle Identification Number 3-2

Control Functions 4-1

Main Switch 4-1

Indicator and Warning Lights 4-2

Use of EPS system 4-3

Speedometer Unit 4-5

Clock time adjustment 4-6

Four-wheel drive indicator 4-6

Differential gear lock indicator 4-7

Fault code indicator 4-8

Fuel level indicator 4-8

Handlebar Switches 4-9

Throttle Lever 4-14

Speed Limiter 4-15

Front Brake Lever 4-17

Brake Pedal and Rear Brake

Lever 4-17

Drive Select Lever 4-18

Fuel Tank Cap 4-18

Seat 4-19

Storage Compartment 4-19

Front Carrier 4-20

Rear Carrier 4-21

Front and Rear Shock Absorber

Adjustment 4-21

Auxiliary DC Jack 4-23

Pre Operation Checks 5-1

Front and Rear Brakes 5-2

Fuel 5-4

Engine Oil 5-6

Final Gear Oil 5-6

Differential Gear Oil 5-7

Owner Manual

Coolant 5-7

Throttle lever 5-8

Fittings and Fasteners 5-8

Lights 5-8

Switches 5-8

Tires 5-9

How to Measure Tire Pressure 5-10

Tire Wear Limit 5-11

Operation 6-1

Starting a Cold Engine 6-1

Starting a Warming Engine 6-2

Warming Up 6-2

Drive Select Lever Operation

and Reverse Driving 6-2

Engine Break-In 6-5

Parking 6-7

Parking on a Slope 6-7

Accessories and Loading 6-8

Your Vehicle 7-1

Driving Your Vehicle 7-1

Ride With Care and Good

Judgment 7-1

Apparel 7-4

Speed Limiter 7-8

Loading and Accessories 7-8

During Operation 7-9

Modifications 7-11

Exhaust System 7-11

Be Careful Where You Ride 7-12

Turning Your ATV 7-18

Climbing Uphill 7-21

Riding Downhill 7-26

Crossing a Slope 7-28

Crossing Through Shallow

Water 7-29

Riding Over Rough Terrain 7-32

Sliding and Skidding 7-33

Periodic Maintenance and

Adjustment 8-1

Owner Manual

Owner’s Manual and Tool Kit 8-1

Periodic Maintenance Chart for

the Emission Control System 8-3

General Maintenance and

Lubrication Chart 8-4

Panel Removal and Installation 8-6

EFI System 8-13

EFI System Inspection 8-17

Engine Oil and Oil Filter

Cartridge 8-18

Final Gear Oil 8-22

Differential Gear Oil 8-23

Cooling System 8-25

Changing the Coolant 8-27

Axle Boots 8-29

Spark Plug Inspection 8-30

Air Filter Elements Cleaning 8-32

Spark Arrester Cleaning 8-36

V-belt Cooling Duct Check Hose 8-37

V-belt Case Drain Plug 8-37

Valve Clearance Adjustment 8-38

Select Lever Safety System

Cable Adjustment 8-38

Throttle Lever Adjustment 8-38

Front Brake Pad Check 8-39

Checking the Rear Brake Pads 8-39

Checking the Brake Fluid Level 8-40

Brake Fluid Replacement 8-41

Front Brake Lever Free Play 8-42

Adjusting the Rear Brake Lever 8-42

Adjusting the Brake Pedal 8-43

Adjusting the Rear Brake Light

Switch 8-44

Cable Inspection and Lubrication 8-45

Lubricating the Brake Levers

and Brake Pedal 8-46

Rear Knuckle Upper and Lower

Pivot Lubrication 8-47

Wheel Removal 8-47

Wheel Installation 8-48

Battery 8-49

Battery Maintenance 8-50

Owner Manual

Fuse Replacement 8-50

Replacing A Headlight Bulb 8-51

Headlight Beam Adjustment 8-53

Tail/Brake Light Bulb

Replacement 8-53

Check and Solution to Common

Problems in Vehicle 8-55

Cleaning and Storage 9-1

Cleaning 9-1

Storage 9-2

Specifications 10-1

Fault code of Electronic

Injection System 11-1

USA EPA Emissions Limited

Warranty 12-1

Location of the Warning and Safety Labels 1-1

LOCATION OF THE WARNING AND SPECIFICATION LABELS

②

⑫

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