CropCare DS25 User manual
by PBZ
25 Gallon Disinfect Sprayer
Model DS25
Form: DS25OM_REV-B
PBZ LLC | 295 Wood Corner Rd | Lititz PA 17543
www.CropCareEquipment.com | (717)-738-7365
A Paul B Zimmerman Inc. Company
Owner's Manual
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Table Of Contents
Before You Begin....................................................................................3
Safety Precautions.................................................................................4
General Guideline...................................................................... 4
Before Operation.........................................................................4
During Operation........................................................................5
Following Opertaion..................................................................5
Pump Safety Precautions..........................................................5
Breakdowns & Parts List.......................................................................6
DS-25 Breakdown........................................................................6
DS-25 Parts List.............................................................................7
DS101 Breakdown & Parts List................................................8
DS102 Breakdown & Parts List................................................9
DS103 Breakdown & Parts List..............................................10
DS104 Breakdown & Parts List..............................................11
DS106 Breakdown & Parts List..............................................12
GK50DS Breakdown & Parts List...........................................13
Disinfect System Plumbing Schematic.......................................14
Installing the Sprayer........................................................................15
Base Unit Installation (DS-25)................................................15
Filter Unit Assembly..................................................................16
Trailer/Drive Axle Nozzle Assembly & Mounting............16
Thank you for purchasing this CropCare product. This owners manual contains helpful information regarding the installation,
operation and maintenance of your product. For parts and service please contact your local CropCare dealer.
Steering Axle Nozzle Assembly & Installation.................17
Diaphram Check Valve Assembly & Installation.............18
Bulk Head/Quick Disconnect Assembly & Install...........18
Spraygun Assembly & Installation..... .................................18
Maintenance & Winterizing Instructions.....................................19
Routine Maintenance...............................................................19
Winterizing Your Sprayer........................................................19
CropCare Limited Warrenty..............................................................20
Notes...................................................................................................21-22
ContactUs...............................................................................................23
• Please read and understand this manual and its instructions and warnings completely before operating the sprayer.
• Be aware of all safety guidelines, warnings, and cautions.
• Completely assemble the sprayer according to the directions supplied in this manual.
• Read and understand the chemical manufacturer’s labels, warnings, and instructions.
• Familiarize yourself and other operators with the sprayer’s components and how all parts are operated.
Before You Begin
Please read and understand this manual and its instructions and warnings completely before operating.
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• Carefully study and understand this owner’s manual.
• Read and follow the inoculant or chemical manufacturer’s labels, warnings, and instructions! A material safety data sheet
(MSDS) should be provided by the chemical manufacturer.
• To avoid injury from chemical hazards, wear the proper protective clothing. Each chemical manufacturer’s clothing
requirements are listed under the “Personal Protective Equipment” (PPE) section in the chemical instructions.
• Do not wear loose-tting clothing which may catch in moving parts.
• It is also recommended that operators wear suitable hearing and eye protection.
• Inspect the sprayer for worn parts, loose bolts, or other visible problems, and make the necessary repairs. See the maintenance
section on page 13.
• Make sure the area is clear of any people or obstructions before using the sprayer.
• Have all operators practice operating the sprayer and its attachments until all persons are completely capable of safe operation.
General Guidelines
• The operator should be a responsible adult. Do not allow persons
to operate this liquid applicator until they have displayed a
thorough understanding of applicator safety precautions and
operational use!
• The best defense against accidents is a careful and responsible
operator.
• A chemical warning decal and an owner’s manual warning decal
are located on the applicator’s tank. Be aware of their location. See
Figure 1 and Figure 2.
• Always replace any warning decals that aren’t legible or are missing.
• When transporting the sprayer on public roads, always follow
state and local regulations regarding safety and transportation
requirements.
• If there is any portion of this manual that you do not fully
understand, please contact PBZ LLC.
Safety Precautions
Before Operation
Figure 1: Chemical Warning Decal(# DEMT3980)
Figure 2: Owner's Manual Decal(# DE39)
Every year many unnecessary accidents occur due to improper equipment handling and a disregard for safety
precautions. You, the operator, can avoid accidents by observing the precautions in this section.
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During Operation
• Always be aware of bystanders, particularly children!
• Keep hands and body parts clear of all moving parts!
• Never leave running equipment unattended.
• Never leave running equipment, including the liquid applicator, unattended!
• Remember that accidents can even happen to seasoned operators. Always take your time and follow all safety instructions.
Pump Safety Precautions
Safety Precautions
• Never pump ammable, explosive, petroleum-based, or any other non-compatible products such as gasoline, fuel oil, kerosene,
etc. Such practices will void the manufacturer’s warranty.
• DO NOT allow the pump to get wet or to be exposed to the elements. Allowing the pump to get wet or to be exposed to the
elements voids the manufacturer’s warranty.
• Note: The pump may be run dry for limited periods without resulting in damage.
• Always disconnect the power to the pump when working on the pump. Failure to do this could result in electrical shock.
Following Operation
• After operation, store the sprayer away from human and livestock activity.
• Do not permit children to play on or around the sprayer.
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Breakdowns & Parts Lists
Disinfect Sprayer Breakdown
DS-25, Disinfect System Base Assembly
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Breakdowns & Parts Lists
Disinfect Sprayer Parts List
DS-25, Disinfect System Base
Ref # Qty. Part Numbers Description
1 1.5’ 1208 Hose, EPDM Rubber 1/2”200 PSI
2 2 62606 Hose Clamp, Narrow 5/16”-7/8” SS
3 1 10416D Strainer, Suction 3/8” FPT 40 Mesh
4 1 3A3812 Fitting, Hose 3/8” MPT x 1/2” HB
5 2 3EL1212 Hose adapter, 90°, 1/2” MPT x 1/2” barb
6 1 5537-1G1-63B Pump, Diaphragm 12V 5.3 GPM Demand 75 PSI Viton Santo, Heavy Duty Motor
7 2 DE46 Decal, CropCare logo, 1.9”x 8.8”
8 1 DS106 Filter/Valve Assembly, Disinfect System
9 2 HSS10*12 Screw, Hex TEK #10 x 1/2” SS
10 1 SB25WP-DR Tank, 25 Gal White Poly w/Lid Lanyard Outlet Cap Gasket&Tether
11 4 SBT316*1 Bolt, Stove Truss Head 10-24 x 1”
12 1 T744 Pump cover, stainless steel
13 2 T743 ATX pump cover, tab
14 1 11042 Gasket, EPDM for 5”Lid
15 1 10035* Lid, Tank 5" w/ out Lanyard
16 1 10873* Lanyard, 12"
17 1 10960* Gasket, Tank Outlet Cap for Den Hartog Applicator Tank
18 1 19024* Cap, Tank Outlet for Den Hartog Applicator Tank
19 1 19025* Tether, Cap Tank Outlet for Den Hartog Applicator Tank
* Components are available as part of the tank (SB25WP-DR).
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Breakdowns & Parts Lists
Disinfect Sprayer Breakdown & Parts List
DS101, Nozzle Assembly
Ref # Qty. Part Numbers Description
1 1 62606 Hose Clamp, Narrow 5/16"-7/8" SS
2 2 22674-14-NYB Adapter, Nozzle 45° 1/4”NPT
3 2 256003NYR Cap & Gasket, Quick TeeJet Red
4 1 3AF1438 Adapter, Hose 1/4” FPT x 3/8” HB
5 2 8079PP50 Strainer, Tip 50 Mesh Red Poly Body SS Screen
6 2 H5C14*1 Bolt, Hex 1/4-20 x 1”Gr 5
7 2 LW14 Washer, Lock 1/4”
8 2 NC14 Nut, Hex 1/4-20
9 1 T14S Tee, 1/4”NPT SS
10 1 T533 Gauge mount nipple, 1/4” MPT x 1 1/2”, stainless
11 2 TFVP2 Tip, Turbo FloodJet Polymer Red
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Breakdowns & Parts Lists
Disinfect Sprayer Breakdown & Parts List
DS102, Nozzle Assembly
Ref # Qty. Part Numbers Description
1 1 62606 Hose Clamp, Narrow 5/16”-7/8” SS
2 1 22674-14-NYB Adapter, Nozzle 45° 1/4" NPT
3 1 256003NYR Cap & Gasket, Quick TeeJet Red
4 1 3AF1438 Adapter, Hose 1/4” FPT x 3/8” HB
5 1 8079PP50 Strainer, Tip 50 Mesh Red Poly Body SS Screen
6 2 H5C14*1 Bolt, Hex 1/4-20 x 1”Gr 5
7 1 L14S Elbow, 90° 1/4”NPT SS
8 2 LW14 Washer, Lock 1/4"
9 2 NC14 Nut, Hex 1/4-20
10 1 T533 Gauge mount nipple, 1/4” MPT x 1 1/2”, stainless
11 1 TFVP2 Tip, Turbo FloodJet Polymer Red
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Breakdowns & Parts Lists
Disinfect Sprayer Breakdown & Parts List
DS103, Disinfect System Check Valve
Ref # Qty. Part Numbers Description
1 1 22251311500NYB Body, Nozzle Elbow 1/2”QJ300
2 1 3T1438T Tee, Fitting 1/4" MPT x 3/8" HB Run Poly
3 3 62606 Hose Clamp, Narrow 5/16”-7/8” SSd
4 1 QJ11112 Clamp, Nozzle Body 1/2" Pipe
5 1 QJ467614NYR Adapter, Cap QJ To 1/4” FPT
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