CRAM-A-LOT SC-T1 Assembly instructions
MODELS
SC-T1
SC-T2
SC-02
SC-T1-HTG
SC-T1-HTG-SP
SC-T2-HTG
SC-T2-HTG-SP
“Equipping The World For A Better Environment”
OWNER / OPERATOR INSTRUCTION MANUAL
Operation, Maintenance, and Installation
2
Congratulations
You have just purchased a quality designed and manufactured CRAM-A-LOT® Compactor.
Manufacturing compactors and balers since 1978, JV Manufacturing offers quality workmanship, factory trained installa-
tion and a national service network. Advanced features have been designed into the compactor for modern waste dispos-
al operations.
As with any investment, a return is expected, and the return received from this investment will be in the form of maximum
performance during many years of dependable service.
In order to maintain quality performance and safe operation of your new compactor, it is necessary to observe and prac-
tice the operation and maintenance information provided in this manual.
The employer involved in the operation, maintenance, and installation of the compactor should read and understand the
most current version of the following applicable standards.
ANSI Standard No. Z245.2, “Stationary Compactors-Safety Requirements for Installation, Maintenance and Operation”.
A copy of this standard may be obtained from:
NATIONAL WASTE AND RECYCLING ASSOCIATION
4301 Connecticut Avenue, NW
Washington D.C. 20008
Website http://wasterecycling.org
If, after thoroughly reading this manual, there are questions about the operation or repair of your compactor, please con-
tact J.V. Manufacturing, Inc., and our Customer Support Team will provide assistance.
CRAM-A-LOT® Customer Support
Tel: 800-754-4290
Fax: 479-751-7870
Hours: 7:00 am - 5:00 pm CST®
Monday - Friday
JV Manufacturing Corporate Philosophy
It is the stated goals of J.V. Manufacturing, Inc. to build equipment of uncompromising quality, provide the absolute best
customer service in our industry, and to conduct all business with honesty and integrity, whether it be with customers,
vendors, fellow employees or members of the community.
J.V. Manufacturing, Inc. encourages positive change. Change will provide opportunities for future growth and new direc-
tions as we move into the future.
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Table of Contents
Manual0007 Rev. G. Effective 6/14/2019
Introduction
Congratulations................................................................................................................................. 3
Table of contents............................................................................................................................... 5
Specifications................................................................................................................................. 6-9
Operation Section
Decals ............................................................................................................................................. 12
Safety Decal Placement.................................................................................................................. 13
Compactor Operation
Safety Orientation .................................................................................................................... 14
Owner/employer Responsibilities............................................................................................. 15
Operator and Employee Responsibilities ................................................................................. 16
Procedure for control of hazardous energy sources ................................................................ 16
Safety and Training program ................................................................................................... 17
General Training ...................................................................................................................... 17
Compactor Controls ................................................................................................................. 18
Standard Operation Sequence................................................................................................. 19
Emergency Procedures ........................................................................................................... 19
User Preventive Maintenance.................................................................................................. 20
Maintenance Section
Lockout & Tag-out Instructions ....................................................................................................... 22
Hydraulic Safety.............................................................................................................................. 23
Preventive Maintenance.................................................................................................................. 24
Checking and adding oil........................................................................................................... 23
Electric Schematics......................................................................................................................... 26
Hydraulic Schematics................................................................................................................. 27-28
Trouble-Shooting Chart................................................................................................................... 29
Installation Section
Installation Requirements
Concrete Pad ......................................................................................................................... 35
Positioning ............................................................................................................................. 35
Anchoring............................................................................................................................... 35
Electrical & Hydraulic Installation ........................................................................................... 36
5
3-10
11-20
21-29
34-36
Warranty Policy & Procedures Section 39-42
Warranty Policy .......................................................................................................................... 39-41
Warranty Procedures ...................................................................................................................... 42
Hauler Section
Hauler Operation Instructions ......................................................................................................... 38
37-38
Parts Section
Ram Assembly T2 Parts.................................................................................................................. 31
Ram Assembly 02 Parts.................................................................................................................. 32
30-33
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Specifications
A
(OAW)
C
(OAL)
B
(OAH)
MODEL A (OAW) B (OAH) C(OAL) WEIGHT (lbs)
SC-T1-10 8’-1” 7’-3” 12’-11” 6,500
SC-T1-15 8’-1” 7’-3” 16’-3” 7,000
SC-T1-20 8’-1” 7’-3” 19’-7” 7,500
SC-T2-20 8’-3” 8’-7” 17’-1” 9,800
SC-T2-25 8’-3” 8’-7” 19’-8” 10,200
SC-T2-30 8’-3” 8’-7” 21’-10” 10,600
SC-T2-34 8’-3” 8’-7” 23’-6” 10,800
SC-T2-38 8’-3” 8’-7” 25’-7” 11,000
SC-02-20 8’-3” 8’-7” 18’-9” 10,000
SC-02-25 8’-3” 8’-7” 21’-4” 10,400
SC-02-30 8’-3” 8’-7” 23’-6” 10,800
SC-02-34 8’-3” 8’-7” 25’-2” 11,000
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Specifications
Hydraulic Tailgate
MODEL A(OAW) B (OAH) C (OAL) WEIGHT (lbs)
SC-T1-16-HTG 8’-5 1/4” 7’-9” 17’-11 1/2” 8,000
SC-T1-16-HTG-SP 8’-5 1/4” 7’-9” 17’-11 1/2” 8,200
SC-T1-20-HTG 8’-5 1/4” 7’-9” 19’-5 3/4” 8,200
SC-T1-20-HTG-SP 8’-5 1/4” 7’-9” 19’-5 3/4” 8,400
SC-T1-25-HTG 8’-5 1/4” 7’-9” 22’-11 1/2” 8,530
SC-T2-20-HTG 8’-5 1/2” 9’-2” 17’-1/2” 10,260
SC-T2-20-HTG-SP 8’-5 1/2” 9’-2” 17’-1/2” 10,610
SC-T2-25-HTG 8’-5 1/2” 9’-2” 19’-7 1/2” 10,900
SC-T2-25-HTG-SP 8’-5 1/2” 9’-2” 19’-7 1/2” 11,250
SC-T2-30-HTG 8’-5 1/2” 9’-2” 21’-9” 11,540
SC-T2-30-HTG-SP 8’-5 1/2” 9’-2” 21’-9” 11,890
SC-T2-34-HTG 8’-5 1/2” 9’-2” 23’-5” 12,800
SC-T2-34-HTG-SP 8’-5 1/2” 9’-2” 23’-5” 13,394
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J.V. MANUFACTURING, INC
SC-02, SC-T1 and SC-T2 SPECIFICATIONS
General Equipment Specifications SC-02 SC-T1 SC-T2
Wastec Charge Box Rating 1.31 cu/yd .73 cu/yd 1.52 cu/yd
Clear Top Opening 34”x58” 31”x46” 41”x58”
Cycle Time (sec) 37 28 42
System Pressure (psi) Normal 2,000 2,000 2,000
Maximum 2,400 2,400 2,400
Compaction Force (lbs) Normal 39,300 44,200 42,600
Maximum 47,100 53,000 51,100
Ram Face Pressure (psi) Normal 22.6 40 24.5
Maximum 27.1 48 29.5
Ram Penetration 5.5” 6” 8”
Motor (hp) 10 10 10
Motor (voltage) 208/230/480 3ph 208/230/480 3ph 208/230/480 3ph
Pump (capacity) (gpm) 10.5 10.5 10.5
Reservoir capacity (gal) 22 22 22
Cylinder
Bore 5” 4” (2) 4” (2)
Stroke 40” 26” 34”
Rod 2.5” 2” 2”
Construction
Floor
1/2” steel plate 1/2” steel plate 1/2” steel plate
1/4” steel truss type structure 4” “C” Channel 1/4” steel truss type structure
Sides
3/16” steel plate 3/16” steel plate 3/16” steel plate
2”x6”x3/16” steel tube
6” “C” Channel 4” “C” Channel 4” “C” Channel
Breaker Bar 6”x6”x3/4” steel angle 6”x6”x1” steel angle 6”x6”x1” steel angle
Ram
Top 3/16” steel plate 3/16” steel plate 3/16” steel plate
Sides 1/4” steel plate 3/16” steel plate 1/4” steel plate
Bottom 1/2” AR steel plate 1/2” AR steel plate 1/2” AR steel plate
Face 3/8” wedge face steel 1/2” steel plate 1/2” steel plate
Guides UHMW pads UHMW pads UHMW pads
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J.V. MANUFACTURING, INC
SC-T1-HTG and SC-T2-HTG SPECIFICATIONS
General Equipment Specifications SC-T1 SC-T2
Wastec Charge Box Rating .86 cu/yd 1.45 cu/yd
Clear Top Opening 31”x48” 41”x58”
Cycle Time (sec) 28 42
System Pressure (psi) Normal 2,000 2,000
Maximum 2,400 2,400
Compaction Force (lbs) Normal 40,600 40,600
Maximum 48,800 48,800
Ram Face Pressure (psi) Normal 36.7 23.3
Maximum 44.2 28.0
Ram Penetration 6” 8”
Motor (hp) 10 10
Motor (voltage) 208/230/480 3ph 208/230/480 3ph
Pump (capacity) (gpm) 10.5 10.5
Reservoir capacity (gal) 22 22
Cylinder
Bore 4” (2) 4” (2)
Stroke 26” 34”
Rod 2” 2”
Construction
Floor
1/2” steel plate 1/2” steel plate
4” “C” Channel 1/4” steel truss type structure
Sides
3/16” steel plate 3/16” steel plate
2”x6”x3/16” steel tube
4” “C” Channel 4” “C” Channel
Breaker Bar 6”x6”x1” steel angle 6”x6”x1” steel angle
Ram
Top 3/16” steel plate 3/16” steel plate
Sides 3/16” steel plate 1/4” steel plate
Bottom 1/2” AR steel plate 1/2” AR steel plate
Face 1/2” steel plate 1/2” steel plate
Guides UHMW pads UHMW pads
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