Corbin Russwin CL3550 User manual

ASSA ABLOY

In U.S.:Corbin Russwin, Inc.225 Episcopal RoadBerlin, CT 06037 USAwww.corbinrusswin.comIn Canada:ASSA ABLOY Door Security Solutions Canada160 Four Valley DriveVaughan, Ontario, Canada L4K4T9www.assaabloy.caTechnical Product Support: Phone: 888-607-5703Installation InstructionsGrade 1 Key-In-LeverCylindrical LocksetCL3500 SeriesFM237 (07/12)Copyright © 2012 Corbin Russwin Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express writtenPermission of Corbin Russwin, Inc. is prohibited. 1 of 4IMPORTANT:The accuracy of the door preparation is critical for the proper functioning and security of this leverhandle lock.Misalignment can cause premature wear and a lessening of security.Attention InstallerPlease read these instructions carefully to preventmissing important steps.Please note:Improper installation may result indamage to the lock and void the factory warranty.TEST OPERATION:Rotate levers to see that latchbolt moves freely.DONOTFORCE.If lockset does not operate properly, remove lockset from door and check door preparation.AInstall Latchbolt12Install Lockbody3CInstall Inside Trim456

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CERTIFIED

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FM237 (07/12)Copyright © 2012 Corbin Russwin Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express writtenpermission of Corbin Russwin, Inc. is prohibited. 2 of 4Mark doorLocate and mark horizontal center line at desired height abovefloor.Fold template over edge of door, centering on horizontalline. Mark centers of holes at proper backset.Mark both sidesof the door.Note:Be sure to verify backset before marking & drilling door.Drill doorA.2-1/8”(54mm) hole thru door.Cut ANSI tab notch esas shown on template (except CL3550 and CL3570).B.Drill 1”(25mm) hole in edge of door.Cut out for latch front 5/32” (4mm) deep. 1-1/8” (29mm) wide x 2-1/4” (57mm) high.Check latch unit for proper width front and square or round corners(except CL3550 and CL3570).C.Drill two (2) 11/32”(8mm) Dia.holes through door for all functions.Caution:To avoid splintering wood doors,drill holes from both sides. Door & Frame PreparationInstall StrikeFor CL3580 & CL3581 Function Only.Optional InstallationsDownloaded from www.Manualslib.com manuals search engine

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FM237 (07/12)Copyright © 2012 Corbin Russwin Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express writtenPermission of Corbin Russwin, Inc. is prohibited. 3 of 4A.Install TailpieceTo Install Interchangeable Core(With lever already installed on lock)Tailpiece

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C.Insert core into lever and returnkey to its original horizontal position locking core in place.See Figure 3.D.Withdraw key.Test lockset for correct function with operating key.E.Control key has nofurther use in locksetinstallation and must be safeguarded for return to Security personnel when installation is complete.A.Insert key markedCONTROL and turnclockwise approximately15 degrees.See Figure 4.B.Pull core and tailpiececompletely out of lever. Make sure lock is unlocked.A.Make sure cylinder tailpiece is aligned in same direction as cylinder bible.Slide cylinder all the way into lever.•For 6-pin cylinder:Fold retainer at hinge and press fitretainer halves together as shown.•For 7-pin cylinder:Break retainer at hinge and discardspacer section.Also remove black cylinder spacer from inside of chassis rollback for clearance.7/8"(22)11/16"(17)Standard Cylinder Tailpieces6 PIN7 PINACTUALSIZESHOWNTailpieceCorbin RusswinCoreSecurity Disc**B.Insert key markedCONTROL and turnclockwise approximately15 degrees.See Figure 2.Schlage®CoreTailpieceSet forPrimusTailpiece setfor all Schlagecores exceptPrimusCorbin Russwin conversion kit for Schlage ®cylinders with CL3800 lockset.1.Remove threaded collar and Schlage®tailpiece.2.Install CL3500 tailpiecewith threaded collar.(adjust collar for properend play of plug.)Figure 4Figure 2Figure 3To RemoveInterchangeable CoreInstall Standard Cylinder Cylinder Installation

Spacer(Used with 6 PinCylinder Only)** Verify that security disc is installed for either 6 or 7 pin Corbin Russwin or small format cores.Downloaded from www.Manualslib.com manuals search engine

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FM237 (07/12)Copyright © 2012 Corbin Russwin Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express writtenpermission of Corbin Russwin, Inc. is prohibited. 4 of 4LEVER STYLEREMOVALINSTALLPush / Turn ButtonHold in button,push release tool intorelease hole,remove leverPush button in,slide lever on.

Make sure leverwill not pull off

Plain LeverPush release toolinto release hole,remove leverSlide lever overlever catch.

Make sure leverwill not pull off

Cylinder LeverRotate key 45° clockwise(from shed position),Push in release tool intorelease hole,remove leverInsert key and rotate45°(from shedposition),slide leveron.

Make sure leverwill not pull off

Interchangeable Core LeverRemove cylinder and tailpiece,(see page 3)Use flat blade screwdriverto pull back lever catch,remove leverSlide lever overlever catch

Make sure leverwill not pull off

LEVER CATCH (Move in direction of arrow)LEVERROSERELEASETOOLRELEASETOOLRELEASETOOL Lever Removal and InstallationDownloaded from www.Manualslib.com manuals search engine

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