Copal PS30 User manual

INSTRUCTION MANUALVer.2.1a

Nishi-ShinjukuKimurayaBldg.,7-5-25

Nishi-Shinjuku, Shinjuku-ku,Tokyo160-0023Japan Phone：（03）3364-7055

Formoredetailedinformationpleaseaskforthenearest

distributororthefollowingsalescenter.

Thankyouforpurchasinga

NIDECCOPALELECTRONICSCORP.product.

Forproperandoptimaluseoftheproduct,pleaseread

thismanualthoroughlybeforeusing.

Keepthismanualforfuturereference.

DISPLAYTYPEPRESSURESWITCH

PS30

ImportantInformationandWarnings

①Non-corrosivegasesshouldbeusedaspressuremediaforPS30.

②ThemaximumapplicablepressureforthePS30-102Ratthetimeofvacuumbreakis500kPa.

③Alwayscarryoutwiringworkwiththepoweroﬀ.

④Forstability,usearegulateddirectcurrentpowersupply.

Surgeabsorbingdevices(diodes,varistors,etc.)arenecessaryifinductiveloadssuchasrelaysandsolenoidsareconnectedtothesame

powerlineasthePS30. Donotwirein paralleltohighvoltagecables orpowerlines,oruse thesamecableductswhich containhigh

voltagecablesorpowerlines.

⑤Checkﬂuctuationsinpowervoltagesothatthepowerinputcannotexceedtherating.

⑥Becarefulnottoapplyforcetoanywiresduringhandling,orapplyforcetothedisplayareaofthemain

bodyduringpiping.

⑦UsepHneutraldetergentstocleanthebody.Donotuselacquerthinnerandothersolventsforcleaning.

⑧Donotusepointedobjectssuchaspenstopressthesettingbuttonsonthedisplaypanel.Doingsomay

damagethesettingbuttonsbypiercingthem.

⑨Do not put a piece of wire or other long thin object from pressure port.  Doing so may damage the

internaldiaphragmtocausemalfunctioning.

⑩Donotusetheproductinaplacewheremuchsteamsand/ordustexistortheproductmaybesubjected

todirectwateroroilsplash.

⑪［Recommendedmeasuresagainstnoiseinterference］

Itisrecommendedtousenoiseabsorbingcomponents(lineﬁlter,surgeabsorber,etc.)inthepowersupply

terminalofthePS30.

marking

（CompliancewithEMCStandards）

Surgeabsorbingcircuit

Speciﬁcations

OutputElectricalDiagram（WirecolorscorrespondtoI.E.Cstandards）

Detailsofthefrontpanel

Type(Pressurereference)

Ratedpressurerange

Maximumpressure

Break-downpressure

Acceptablemedia

Powersupply

Currentconsumption

Switchoutputs

Pressureindication

Switchstatusindication

Operatingconditions

Thermalerror

Pressureport

Pressurereceivingareamaterial

Netweight

Gaugepressure

Non-corrosivegases

12V〜24VDC±10%,rippleP-P10%orless

40mAmaximum

Twooutputs:NPN/PNPTransistor,opencollector

Switchrating:30VDC,100mAmaximum

Residualvoltage:1.2Vmaximum（NPN）/2.2Vmaximum（PNP）at100mA

0〜30countsetting(adjustable)

±0.3%F.S.

5msmaximum

Included

Signed21/2digit,7-segment-LEDindication（samplingcycle:approx.4timespersecond）

±1%FS±1digit

Output1（SW1）andoutput2（SW2）,LED（red）lightupwhenswitchoutputsareON.

MeetsIP40ofIEC

−10〜50℃（storage−20〜70℃）

35〜85%RH

10〜500Hz,amplitude1.5mm/98.1m/S

,threedirections,twohourseach

490m/S

,threedirections,threetimeseach

EMI:EN550111998classB（Group1）

±3％FS（0〜50℃,referencetemp.25℃）

M5femalescrew,O-ringgroove（P8）

Singlecrystalsilicon

Approx.60g（included1.5mcable）

Hysteresis

Repeatability

Response

Shortcircuitprotection

Accuracy

IPprotection

Operatingtemperature

Operatinghumidity

Vibrationresistance

Shockresistance

EMC

Model PS30

102R 103R

−100〜100kPa

200kPa

500kPa

−0.1〜1.0MPa

1.5MPa

2.0MPa

EMS:EN61326-1:1997/A-1:1998/Thepermissiblevariationsindisplay

countsandsetvalueofswitchoutputnotexceed±5%FS.

NPNOpenCollectorOutputModel PNPOpenCollectorOutputModel

（brown）

（black）

Switchoutput1（black）Switchoutput1

（white）Switchoutput2

（blue）

Powersupply:

12〜24VDC

COM

Load Load

Maincircuit

Display

LED

Sensor

（brown）

（black）

Switchoutput1

（white）Switchoutput2

（blue）

Powersupply:

12〜24VDC

COM

Load Load

Maincircuit

Display

LED

Sensor

PS30SW1

kPaSW2

SW1LED(red) 21/2digitLEDdisplay

Unit

Upbutton

Modebutton

SW2LED(red)

NegativepressureLED

(red)

Downbutton

Wirecolor

Brown

Blue

Black

White

Connection

Power⊕

Common

SWOutput1

SWOutput2

Functions

ErrorMessages

●Youcanselectswitchworkingmodefromtheoptionsshowninthetablebelow.

（Note1）IntheSeparateMode,SW1andSW2workseparately.

（Note2）IntheWindowComparatorMode,theminimumvalueforSW1andSW2correspondstoSetting1andthemaximumvaluetoSetting2.

※Forhowtosettheswitchoutput,seethedescriptionoftheinitialsettingmode.

●Whenyoudonotoperateanybuttonsforabout10seconds,thesystemwillautomaticallyselectnon-displaymode

andtheLEDindicatorsectionwillgooﬀ.PressinganykeywillcausetheLEDindicatorsectiontocomeonbackagain.

（Note1）Thedecimalpointshownintheﬁgureontherightblinksduringnon-displaymode.

（Note2）SwitchoutputsandswitchLEDsareoperableevenduringnon-displaymode.

（Note3）Noerrormessageswillappearduringnon-displaymode.

※Forhowtoselectnon-displaymode,seethedescriptionoftheinitialsettingmode.

●Twodiﬀerentdigitalﬁlters(25msand250ms)areavailable.

Thedigitalﬁltersareusefulwhenitishardtotakereadingsduetotoogreatﬂuctuationsinpressure.

（Note1）Anyselecteddigitalﬁlterwillbereﬂectedonthepressuredisplayandswitchaction.

※Forhowtosetthedigitalﬁlter,seethedescriptionofthepressuresettingmode.

■Ifthefollowingerrormessagesaredisplayed,followtheproceduresinthetable:

Switchworkingmode

Digitalﬁlter

Conversionfactor

Non-displaymode

（Note1）Noerrormessageswillbeshownwhennon-displaymodeisselected.

（Note2）Whentheappliedpressureexceeds110％ofratedpressure,thedisplayindicate“ﬂashing”or“−L−”or“−H−”.

Thisdisplayedvalueisnotaccuratevalue,pleaseusewithintheratedpressurerange.

●Youcanselectaconversionfactorfromtheoptionsshowninthetableontheright.

（Note1）Slashedbox:Nofactorsoptionsareavailableduetoinappropriateresolution

andthenumberofdigitsfordisplay.

※Forhowtosettheconversionfactor,seethedescriptionoftheinitialsettingmode.

Errormessage

Problem Solution

Overloadcurrent.（BrinkingofSW1orSW2indicates

excessivecurrentonSW1orSW2.）

Appliedpressureishigherthanthemaximumvalue

ofthepressuredisplayrange.

Pressuredetectedwhenadjustingthezeropoint.

ExaminationbyNidecCopalElectronicsisrequired.

Pressurevalueexceeds110%oftherating.（Thiserrorexamples

whenthepressuremorethan111kpaisappliedtothe102Rmodele.）

Appliedpressureishigherthanthemaximumvalue

ofthepressuredisplayrange. Checktheappliedpressure.

Checktheappliedpressure.

Pressthe buttonandresetthe display.Releasetheappliedpressure

inthepressureport(openedtotheatmosphere)andadjustthezeropointagain.

TelephonethenearestoﬃceorSensorDepartmentofNidec

CopalElectronicsCorp.

Disconnectthepower,thenchecktheloadcondition.

PS30SW1

kPaSW2

Number

selected

Pressurerange

102R

Factor

×1

×0.75

×0.01

×0.145

Displayrange

-100〜100

-75〜75

-1.00〜1.00

-14.5〜14.5

Factor

×1

×10

×145

Displayrange

-0.10〜1.00

-1.0〜10.0

-14〜145

103R

Output

Mode

Operation

Numberselected

SW1

Separate

○

WindowComparator

Note1

Setting1

Note2

Minimum:Setting1

Maximum:Setting2

Minimum:Setting1

Maximum:Setting2

Note1

Setting2

Note2

Separate

WindowComparator

SW2

Therearefouroperationmodes.Thereareshowninthediagramsbelow.

SeparateMode

P1:Setting1,P2:Setting2,H:Hysteresis

WindowComparatorMode

（HIoperation）

OFF

-Pr Pr

P1：SW1 P2：SW2

OFF

-Pr Pr

P1：SW1 P2：SW2

（LOoperation）

（Aoperation）

OFF

ON ON

-Pr Pr

H H

P1 P2

（Boperation）

OFF OFF

-Pr Pr

H H

P1≦P2 or P1≧P2 P1≦P2−2H

Makinginitialsetting

EnteringInitialSettingMode

ExitingInitialSettingMode

OperationalProcedures

InitialSettingMode

Thismodeisusedtosetnon-displaymode,magniﬁcationandswitchoutputs.

Operations

Mode

Initial

Setting

Mode

Pressure

Setting

Mode

Non-displaysetting（twoselections）

Factorsetting（ﬁveselections）

Switchworkingmodesetting（eightcombinations）

SW1setting

SW2setting

Hysteresis（0〜30counts）

Filtersetting（F0〜F2）

Pressthe and buttonssimultaneously.

Pressthe buttonmorethanonesecond.

▼

Pressthe and buttonssimultaneously.

Pressthe buttonmorethanonesecond.

▲

Pressthe and buttonssimultaneouslyinOperationsMode.

AfterswitchedtoInitialSettingMode,thethirddigitwillblink.

（Thevalues forthe102Rmodeland forthe103Rhavebeensetinthefactory.）

▼

PS30SW1

kPaSW2

Pressthe buttontomovetothenextdigit.Thevalueofthedigit

maybesetwhentheLEDbelowthedigitblinks.

Thenumberwillchangeeverytimethe or buttonispressed.

▼

▲

▼

▲

▼

▲

Pressthe buttontomovetothenextdigit.

Displaymode

：

StandardMode

：Non-display

Mode

：× 1

：×0.75

：×0.01

：×0.145

Factor

102R

Switchworkingmode

：Separate

Mode

▼

▲

：× 1

：× 1 0

：×145

103R

：Window

Comparator

Mode

PS30SW1

kPaSW2

▲

▼▲

▼

▲

▼

▲

▼

▲

▼

▲

▼

▲

▼

▲

▼

▲

▼

▲

▼

▲

▼

▲

▼

▲

▼

Pressthe buttonmorethanonesecond.

TheinitialsettingswillbesetandyouwillreturntoOperationsMode.

PS30SW1

kPaSW2

EnteringPressureSettingMode

PressureSettingMode

ThismodeisusedtomakeSetting1,Setting2,hysteresisanddigitalﬁltersetting.

Settingpressurevalue

ExitingPressureSettingMode

Pressthe and 

buttonssimultaneouslyinOperationsMode.

AfterswitchedtoPressureSettingMode,SW1shouldbeblinkingtoindicatethevalueforSetting1.

（Thevalues for102Rand for103Rhavebeensetinthefactory.）

▲

PS30SW1

kPaSW2

Pressthe button.

TheSW1LEDshouldbeblinking.

Usethe or buttontoselectavalueforSetting1（P1）.

（Thevalues for102Rand for103Rhavebeensetinthefactory.)

（Note1）

Thesettingcanonlybemadewithintheallowabledisplayrange.

（Note2）ThesettingshouldmeetP1≦P2−2HwhenWindowComparatorModeisselected.

▼ ▲

TheSW2LEDshouldbeblinking.

Usethe or buttontoselectavalueforSetting2（P2）.

（Thevalues for102Rand for103Rhavebeensetinthefactory.）

（Note1）

Thesettingcanonlybemadewithintheallowabledisplayrange.

（Note2）ThesettingshouldmeetP1≦P2−2HwhenWindowComparatorModeisselected.

▼ ▲

TheSW1andSW2LEDsshouldbeblinking.

Usethe or buttontosetthehysteresis(H).

（Thevalues for102Rand for103Rhavebeensetinthefactory.）

（Note1）Thesettingshouldbe30digitsorless.

（Note2）ThesettingshouldmeetP1≦P2−2HwhenWindowComparatorModeisselected.

▼ ▲

Usethe or buttontosetthedigitalﬁlter.

:Noﬁlter, :25msﬁlter, :250msﬁlter

（Thevalue hasbeensetinthefactory.）

▼ ▲

Setting1（P1）

Setting2（P2）

Hysteresis（H）setting

Digitalﬁltersetting

PS30SW1

kPaSW2

PS30SW1

kPaSW2

PS30SW1

kPaSW2

PS30SW1

kPaSW2

Pressthe buttonmorethanonesecond.

ThepressuresettingwillthentakeeﬀectandyouwillreturntoOperationsMode.

PS30SW1

kPaSW2

Adjustingzeropoint

Exitingzeropointadjustment

ZeroPointAdjustment

Adjustthepressureindicationatthetimeofpressurereleaseinthepressureportto"zero".

Piping

PipingandInstallation

Holdthebasesectionofthemainbodytoconnectacommerciallyavailableﬁtting（M5malescrew）tothemainbody.Tightenwithatorqueof１.０N・morless.

（Note）Donotapplyanyforceonthecoversectionofthemainbodyduringtightening.Theswitchunitmaybreak.

Backmountingscrews

Themainbodycanbesecuredtothepanelbyusingthemountingscrewholeslocatedontheback（2−M3,eﬀectivedepth:6mm）.Toinstall,holdtheuniton

thebasesectionwhentighteningthescrews.Useatighteningtorqueof0.3N・morless.

（Note）Donotapplyanyforceonthecoversectionofthemainbodyduringtightening.Theswitchunitmaybreak.

AngledBrackets（Option）

PortBlock(soldseparately)

If using the port block（sold separately）, put the O-ring（P8）in the O-ring groove located on the

backofthemainbodyasshownintheﬁgurebelow,andinstalltheportblockbytwoM3×10male

screws.When installing, hold the basesection of themain body, then tighten themale screws.

Useatighteningtorqueof0.3N・morless.

Whenconnectaﬁttingtotheportblock,windsealingtapearoundthepipetopreventairleakage.

Theother pressure portwhich are not to be used should bestopped up withthe sealing screw

provided. In this case, wind sealing tape around the screws before using. Any ﬁrstly tightenthescrewsusing

ﬁngerstoavoiddamagetothescrewthreads.Finally,tightenﬁrmlywithawrench.(Recommendedtorque:3.0N・m)

Forpipingwork,securetheportblockusinga12mmwrench.Useatighteningtorqueof10.0N・morless.

（Note）Donotapplyanyforcetothecoversectionofthemainbodyduringtightening.Theswitchunitmaybreak.

Ifusingtheangledbracketforwallattachment（soldseparately）ortheanglebracketforﬂoorattachment（soldseparately）,installtheangledbracketbytwoM3×4

malescrewsasshownintheﬁgurebelow.

Ifusingtheangledbracketandtheportblock,installboththeangledbracketandtheportblockbytwoM3×10malescrews.

Wheninstalling,holdthebasesectionofthemainbody,thentightenthemalescrews.Useatighteningtorqueof0.3N・morless.

（Note）Donotapplyanyforcetothecoversectionofthemainbodyduringtightening.Theswitchunitmaybreak.

Releasetheappliedpressureinthepressureport

（i.e.,letthepressureportbeopenedtotheatmosphere）.

Pressthe and buttonssimultaneouslyinOperationsMode.

Thevalue willblinkwhenyouenterthezeropointadjustmentphase.

▼ ▲

PS30SW1

kPaSW2

Withthevalue ﬂashing,release and

buttonssimultaneously.

Onesecondlaterzeropointadjustmentwillbemade

andyouwillreturntoOperationsMode.

▼

▲

Ifpressureisappliedduringzeropointadjustment,

willbedisplayed.

Pressthe buttonmorethanonesecondtoreset

the display.

Releasetheappliedpressureonthepressureport

（openedtotheatmosphere）,thenperformzeropoint

adjustmentagain.

PS30SW1

kPaSW2

PS30SW1

kPaSW2

Mainbody（PS30）

O-ring（P8）

Portblock

M3×1 0

malescrew

（twopieces）

Mainbody（PS30） Mainbody（PS30）

Angledbracket

forwallattachment

Angledbracket

forﬂoorattachment

M3×4

malescrew

（twopieces）

M3×4

malescrew

（twopieces）

OutlineDimensions（Unit:mm）

Ifusingthepanelholderset（soldseparately）,installthemainbodytothepanelfolder,andholdthemainbodybytwopanelstopperthroughtheattachment

panel.

PanelHolderSet（Option）

PS30

PortBlock（soldseparately）

Panelholdercover

Panelholder

Mainbody（PS30）

Attachmentpanel

Panelstopper

（two）

Holder

coverset

Panel

holderset

36＋0.5

panelcutdimentions

（Panelthickness:1〜3.6mm）

■Accessories（Soldseparately）

Productname

Modelno.

Description

Applicable

model

Angledbracket

forwallattachment

Angledbracket

forﬂoodattachment

Panelholderset

Holdercoverset

（forprotectionof

gaugesides）

ACPG-001

Angledbracketforwall

attachment,twoM3×4

malescrews

Angledbracketforﬂoor

attachment,twoM3×4

malescrews

Panelholdercover,

panelholder,two

panelstoppers

Panelholdercover,

panelholder

ACPG-002

ACPG-003

ACPG-004

Portbrockset

Portblock

O-ring（P8）

M3×10malescrew（twopieces）

Sealingscrew

ACPG-005

PG-30

/PS30

PG-30

/PS30

PG-30

/PG-35

/PS30

PG-30

/PG-35

/PS30

PS30

□31

□30

O-ringgroove

（P8）

Case

ABS

Base

ABS Pressureport

M5,eﬀectivedepth5

2−M3

Eﬀectivedepth6

4-corecable(φ4)

Length1500±100（UL2844）

Mainbody

(PS30)

□31

20 15

Pressureport

2−Rc1/8

4−φ3.3

Warranty

AngledBrackets（soldseparately）

Panelholderset・Holdercover（soldseparately）

Thisproductcanbecoveredbyone-yearwarranty.COPALELECTRONICSwarrantsthatanypartoftheproductwhichprovestobedefectiveduetothedesign

and/ormanufacturingofCOPALELECTRONICSwithinoneyearfromthedateofdeliverywillberepairedorreplaced,freeofcharge.Notethatthewarranty

willonlybeappliedtotheproductalone,nottodamagesinducedbyanyfailureoftheproduct.

Thewarrantywillnotbeappliedinanyofthefollowingcases:

①Failureanddamagecausedbyimproperusenotconformingtotheinstructionmanualornegligenthandling.

②Failureanddamagecausedbyinappropriatemodiﬁcation,adjustmentorrepair.

③Failureanddamagecausedbynaturaldisaster,ﬁreorotheractofGod.

ModelNumbers

（□42.6）

□40.0

（5.7）

4.5 23.5

Switchoutputtype

N:NPNopencollector

P:PNPopencollector

Pressurerange

102：−100〜100kPa

103:−0.1MPa〜1.00MPa

PS30−102R−N

2−φ3.5

φ4.2×5.2

Ellipticalhole

φ4.2×5.2Ellipticalhole

φ4.2

Material：Spcc（blackchromate）

t=1.6

2−φ3.5

φ4.2

X-ON Electronics

Largest Supplier of Electrical and Electronic Components

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