Condair RH Series User manual

Humidication and Evaporative Cooling

2600951-B EN 2104

INSTALLATION AND

OPERATION MANUAL

Steam humidier

Condair RH

Thank you for choosing Condair

Installation date (MM/DD/YYYY):

Commissioning date (MM/DD/YYYY):

Site:

Model:

Serial number:

Proprietary Notice

This document and the information disclosed herein are proprietary data of Condair Group AG. Neither this docu-

ment, nor the information contained herein shall be reproduced, used, or disclosed to others without the written

authorisation of Condair Group AG, except to the extent required for installation or service of recipient's equipment.

Liability Notice

Condair Group AG does not accept any liability due to incorrect installation or operation of the equipment or due

to the use of parts/components/equipment that are not authorised by Condair Group AG.

Technical modications reserved

3Contents

Contents

1 Introduction 5

1.1 To the very beginning 5

1.2 Notes on the installation and operation manual 5

2 For your safety 7

3 Checking the delivery / storage and transport 10

3.1 Checking the delivery 10

3.2 Storage and Transportation 10

4 Product overview 11

4.1 Model overview 11

4.2 Product designation 11

4.3 Construction of the Condair RH steam humidier 12

4.4 Functional description 13

4.5 System overviews 14

4.5.1 System overview Condair RH-VS 14

4.5.2 System overview Condair RH-DS 15

4.5.3 System overview Condair RH-DV 16

4.6 Accessories 17

5 Installation 18

5.1 Safety instructions for installation work 18

5.2 Placement and installation of the steam humidier 19

5.2.1 Placement of the steam humidier 19

5.2.2 Mounting the steam humidier 22

5.3 Water installation steam humidier 26

5.3.1 Overview water installation 26

5.3.2 Notes on water installation 27

5.4 Installing the steam and condensate lines 28

5.5 Electrical installation 28

5.5.1 Notes on electrical installation 28

5.5.2 Wiring diagram Condair RH 30

5.5.3 Installation work external connections 31

5.5.3.1 Connection of the maximum humidistat "B1" and the optional air ow monitor "B2"

to the external safety loop 31

5.5.3.2 Connection of the humidity sensor (A1) 32

5.5.3.3 Connecting the voltage supply to the Condair RH 3.6 33

5.6 Checking the installation of the Condair RH steam humidier 34

4Contents

6 Operation 36

6.1 Initial commissioning 36

6.2 Display and operating elements 36

6.2.1 Overview display and operating elements 36

6.2.2 Functions of the display and operating elements 37

6.3 Commissioning after an interruption of operation 38

6.4 Notes on operation 39

6.4.1 Inspections during operation 39

6.4.2 Perform cylinder draining 39

6.5 Decommissioning 40

6.6 Operation of the Condair RH via the HumiLife app 41

6.6.1 Download the HumiLife app 41

6.6.2 Connect the HumiLife app to the Condair RH 41

6.6.3 Operation of the HumiLife app 45

7 Maintenance 47

7.1 Important notes on maintenance 47

7.2 Maintenance intervals 48

7.3 Maintenance list for annual maintenance 48

7.4 Maintenance of the Condair RH 49

7.4.1 Replacement of the steam cylinder 49

7.4.1.1 Removal of the steam cylinder 49

7.4.1.2 Installation of the steam cylinder 50

7.4.2 Removal and installation of the components of the Condair RH for maintenance 51

7.4.2.1 Removal and installation of the cover of the internal water system 51

7.4.2.2 Removal and installation of the drain valve 52

7.4.2.3 Removal and installation of the inlet valve 54

7.4.2.4 Removal and installation of the ll cup and the hoses 55

7.4.3 Notes on cleaning the unit components 56

7.4.4 Notes on cleaning agents 57

8 Fault elimination 58

8.1 Important notes on fault elimination 58

8.2 Fault indication on the Condair RH 59

8.3 Fault indication in the HumiLife app 59

8.4 Malfunction lists 60

8.4.1 Warning list 60

8.4.2 Error list 61

9 Taking out of service/Disposal 63

9.1 Taking out of service 63

9.2 Disposal/Recycling 63

10 Productspecications 64

10.1 Technical data 64

10.2 Dimensional drawing Condair RH 65

5Introduction

1 Introduction

1.1 To the very beginning

We thank you for having purchased a CondairRHsteamhumidier.

The Condair RH steam humidier incorporates the latest technical ad van ces and meets all recognized

safety standards. Nevertheless, improper use of the Condair RH steam humidier may result in danger

to the user or third parties and/or damage to property.

To ensure a safe, proper, and economical operation of the Condair RH steam humidier, please observe

and comply with all information and safety instructions contained in the present documentation as well

as in the separate documentations of the components installed in the corresponding steam humidica-

tion system.

If you have questions after reading this documentation, please contact your Condair representative.

They will be glad to assist you.

1.2 Notes on the installation and operation manual

Limitation

ThesubjectofthisinstallationandoperationmanualistheCondairRHsteamhumidierinits

different versions. The steam distribution units, options and accessories are only described insofar as

this is necessary for proper installation and operation of the equipment. Further information on options

and accessories can be obtained in the respective instructions.

This installation and operation manual is restricted to the installation, commissioning, operation,

maintenance and troubleshooting of the steam humidier Condair RH and is meant for well trained

personnelbeingsufcientlyqualiedfortheirrespectivework.

This installation and operation manual is supplemented by various separate items of documentation

(e.g. spare parts list), which are included in the delivery as well. Where necessary, appropriate cross-

references are made to these publications in the installation and operation manual.

6Introduction

Denitions

CAUTION!

The catchword "CAUTION" used in conjunction with the caution symbol in the circle designates notes

in this installation and operation manual that, if neglected, may cause damage and/or malfunction

of the unit or damage to property.

WARNING!

The catchword "WARNING" used in conjunction with the general caution symbol designates safety and

danger notes in this installation and operation manual that, if neglected, may cause injury to persons.

Instead of the general hazard symbol, other specic hazard symbols can also be used.

DANGER!

The catchword "DANGER" used in conjunction with the general caution symbol designates safety and

danger notes in this installation and operation manual that, if neglected, may lead to severe injury

or even death of persons. Instead of the general hazard symbol, other specic hazard symbols can

also be used.

Safekeeping

Please safeguard this installation and operation manual in a safe place, where it can be immediately

accessed. If the steam humidication system changes hands, the documentation must be passed on

to the new operator.

If the installation and operation manual gets misplaced, please contact your Condair representative.

Language versions

This installation and operation manual is available in other languages. Please contact your Condair

representative for information.

7For your safety

2 For your safety

General

Every person working with the steam humidication system must have read and understood this instal-

lation and operation manual before carrying out any work.

Knowing and understanding the contents of this installation and operation manual is a basic requirement

for protecting personnel against any kind of danger, to prevent faulty installation and operation, and to

operate the Condair RH steam humidier safely and correctly.

All icons, signs and markings applied to the Condair RH steam humidier must be observed and kept

in readable state.

Qualicationofpersonnel

All work described in this installation and operation manual may only be carried out by specialists

whoarewelltrainedandadequatelyqualiedandareauthorizedbythecustomer.

For safety and warranty reasons any action beyond the scope of this manual must be carried out only

by qualied personnel authorised by Condair.

It is assumed that all persons working with the steam humidication system are familiar and comply with

the appropriate regulations on work safety and the prevention of accidents.

The Condair RH can be used by children aged 8 years and over and by persons with reduced physical,

sensory or mental capabilities or a lack of experience and knowledge if they are supervised or have

been instructed in the safe use of the device and understand the resulting dangers. Children are not

allowed to play with the device. Cleaning and user maintenance must not be carried out by children

without supervision.

Intended use

TheCondairRHsteamhumidierisintendedexclusivelyforairhumidicationinacontrolled

residential heat recovery ventilation system (HRV) via a steam distribution unit approved by

Condairwithinthespeciedoperatingconditions(seeSection 10.1). Any other type of application,

without the written consent of Condair, is considered as not conforming with the intended purpose and

may lead to the steam humidication system becoming dangerous.

Operation of the equipment in the intended manner requires that all the information contained in this

installation and operation manual are observed (in particular the safety instructions).

8For your safety

Dangerthatmayarisefromthesteamhumidicationsystems

DANGER!

Dangerofelectrichazard!

TheCondairRHsteamhumidierismainspowered.Livepartsmaybeexposedwhentheunit

is open. Touching live parts may cause severe injury or danger to life.

Prevention: Before carrying out any work set the Condair RH out of operation as described in Section

6.5 (switch off the unit, disconnect it from the mains and stop the water supply) and secure the unit

against inadvertent power-up.

DANGER!

Dangerofelectrichazard!

If the main cable of the Condair RH is damaged, it must be replaced by the manufacturer, his

customermaintenanceorasimilarlyqualiedpersoninordertoavoidhazards.

WARNING!

Hot water vapour - Danger of scalding!

The Condair RH produces hot water vapour. There is danger of scalding when coming in con-

tact with hot water vapour.

Prevention: Do not carry out any work on the steam humidication system during operation (steam

lines, steam distribution unit, etc.). If the steam humidication system is leaky set the Condair RH im-

mediately out of operation as described in Section 6.5. Correctly seal the steam humidication system

before putting the unit into operation again.

WARNING!

Danger of burning!

During operation the components of the steam system (steam cylinder, steam lines, etc.) get

very hot (up to 100 °C). There is danger of burning when touching the hot components.

Prevention: Before carrying out any work on the steam system set the Condair RH out of operation

as described in Section 6.5, then wait until the components have cooled down sufciently thus pre-

venting danger of burning.

WARNING!

High humidity can promote the growth of biological organisms and thereby endanger the

health of people.

Prevention: To prevent this, the duct or steam distribution unit into which the steam is blown must be

cleaned regularly in accordance with the applicable hygiene guidelines.

CAUTION!

The device must not be operated with a DC voltage supply.

9For your safety

Preventing unsafe operation

All persons working with the Condair RH must report any alterations to the unit that may affect safety to

the owner without delay, to shut down the Condair RH and to secure it against accidental power-up.

Prohibitedmodicationstotheunit

Nomodicationsmustbeundertaken on the Condair RH without the express written consent of Condair.

For the replacement of defective components use exclusively original accessories and spare parts

available from your Condair representative.

10 Checking the delivery / storage and transport

3 Checking the delivery / storage and transport

3.1 Checking the delivery

The Condair RH is delivered together with the corresponding steam distribution unit as a complete pack-

age. Please refer to the information on the scope of delivery in the installation and operating instructions

of the corresponding steam humidication system.

After receiving:

– Inspect shipping boxes for damage.

Any damages of the shipping boxes must be reported to the shipping company without delay.

– Check packing slip to ensure all parts has been delivered.

All material shortages are to be reported to your Condair supplier within 48 hours after receipt of the

goods. Condair Group AG assumes no responsibility for any material shortages beyond this period.

– Unpack the parts/components and check for any damage.

If parts/components are damaged, notify the shipping company immediately.

– Check whether the components are suitable for installation on your site according to the unit data

stated on the specication label.

3.2 Storage and Transportation

Storing

Until installation store the Condair RH in its original packaging in a protected area meeting the following

requirements:

– Room temperature: 5 ... 40 °C

– Room humidity: 10 ... 75 %rh

Transportation

For optimum protection always transport the Condair RH and components in their original packaging

and use appropriate lifting/transporting devices.

Packaging

If the packaging is to be disposed of, observe the local regulations on waste disposal. Please recycle

packaging where possible.

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