Come.up Winch Cub 4 User manual

Powersports Winch

Model: Cub 4

PN: 123920 12V DC 123932 12V DC

123925 12V DC

Introduction

Feature

Line pull: 1,814 kg / 4,000 lb wire rope first layer

Wire rope: 5.5 mm x 15.2 m (7/32" x 50') galvanized aircraft A7 × 19

Brake: Mechanical spring applied and permanent magnet motor

dynamic brakes together

Clutch: Turn the shifter for rapid wire rope payout

Control: Handlebar rocker switch powers the winch

Unpacking

．Winch assembly…………………………………………………….. 1 pc

．Handlebar rocker switch kit………………………………………… 1 pc

．4 way roller fairlead…………………………………………………. 1 pc

．Wire rope with safety hook…………………………………………. 1 pc

．Contactor pack ………………………………………………….……1 pc

Read this manual carefully

You should carefully read and understand this manual before operating it.

Careless winch operation may result in personal injury hazards or property

damage.

Information requesting or parts ordering

Please specify the followings information:

．Winch PN ．Serial number

．Part description ．Replacement part number

．Quantity for each part

Installation

Before using the winch, make sure all electrical

components have no corrosion or damaged; the

environment should be clear and dry.

Wire rope replacement

．It is very important that the winch will be mounted on

a flat and hard surface of mounting channel in order to make sure the

motor, drum and gearbox housing are aligned correctly.

．Roller fairlead does not mount to winch directly.

．The wire rope shall be wound in an under-wound orientation only.

．Four (4) M8 x 25L 8.8 grade high tensile steel bolts must be used in order

to sustain the loads imposed on the winch mounting.

．Two (2) M8 x 20L 8.8 grade high tensile steel bolts must be used for

fastening the roller fairlead into the mounting channel.

Wiring Diagram

Attach the black lead firmly to the negative (–)battery terminal and red lead

to the positive (+) battery terminal. The voltage drop for the winch motor

must not exceed 10% of the nominal voltage of 12V DC.

Nut fastening for motor & contactor

1.Holding the lower nut on the stub and fastening the upper nut clockwise.

2.The torque setting for nut is 5.7 N-m / 50 lb-in.

Warning

．The winch is not intended to be used in any manner for the movement or

lifting of personnel.

．The pulling capacity shown is based on the first layer of rope on the drum.

．The rope winding on the drum shall remain 5 wraps from the drum.

Handlebar Rocker Switch Mounting

Handlebar mounted rocker switch can be operated without removing your

hand from the grip.

Parts List

Item No. Description Part No. Qty

1 Motor w/housing 881331 1

2 Motor couple kit 880988 1

3 Drum bushing 880990 2

4 Drum kit 881006 1

5 Tie bar kit 881007 1

6 Tie bar kit 881008 2

7 Gearbox support rack 880994 1

8 3r

stage carrier 880995 1

9 2n

stage carrier 880996 1

10 1s

stage carrier 881009 1

11 2n

ring gear kit 880998 1

12 1s

shaft kit 881010 1

13 Gear box kit 881000 1

14 Clutch base 881011 1

15 Friction block 881012 1

16 Clutch lever kit 881013 1

17 Shifter kit 881001 1

18 Wire rope w/hook 881955 1

19 Roller fairlead 880132 1

20 Contactor pack 881037 1

20-1 Contactor w/leads 881385 1

20-2 Battery lead (+) 880234 1

20-3 Battery lead (-) 880235 1

20-4 Motor lead (yellow) 880236 1

20-5 Motor lead (blue) 880237 1

21 Handlebar rocker switch kit 881003 1

22 Mounting hardware 881005 1

23 Handlebar hardware 880242 1

24 Handsaver strap 880026 1

25 Cable tie 880243 1

Winch Assembly

2021/01/15 Ver:12

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