Coemar I spot FLEX User manual

2st edition, july 2004

provisional

instruction

manual

Index

1. International Warnings Page 4

2. Compliance / Safety Information 5

2.1. Manufacturer 5

2.2 Model Information 5

2.3 Fuse Specification 5

2.4 Lamp Specification 5

3. Product Specifications 6

3.1. Mechanical Specifications 6

3.2. Electrical Specifications 7

3.3 Certifications 7

4. Navigating the Display Panel 8

4.1. Display Overview 8

4.2 Menu Constructs Map 8

4.3. Menu Functionality 8

4.4. Error messages 10

4.5. Special Features 11

5. DMX Chart 12

6. Installation 12

6.1. Power 12

6.2 Mounting 12

6.2.1. Orientation 12

6.2.2. Fitting Clamps 13

6.2.3. Fitting Safety Cables 13

6.2.4. Secure power and data cabling 13

6.2.5. Flammable materials 13

6.2.6. Mounting Location 13

6.3. Data Connection 14

6.3.1. Grounding 14

7. Service & Maintenance 16

7.1. Lamp Replacement 16

7.2. Fuses 16

7.3. Accessing the internal components 17

7.4. Changing Colors, Gobos and Prisms 18

7.5. Cleaning 20

7.6. Service Information 20

Risk of Electrical Shock

Disconnect AC mains power before servicing and when not in use.

Insure that a proper earth ground is provided to the fixture.

Connect to an AC power source provided with overload protection with sufficient current capacity and

in compliance with local electrical codes.

Do not expose this fixture to rain or moisture.

Risque de choc électrique

Débrancher l'appareil de sa source de courant avant d'effectuer l'entretien, et lorsque l'appareil n'est

pas utilisé.

S'assurer qu'une bonne mise à la terre est fournie à l'appareil.

Brancher à une source d'alimentation munie d'un mécanisme de protection contre les surcharges, de

capacité de courant suffisante, raccordée selon les normes électriques locales en vigueur.

Ne pas exposer cet appareil à la pluie ou humidité.

Risk of UV Exposure

The lamp utilised in these fixtures produces high levels of ultra-violet (UV) radiation which can cause

eye and skin burns.

Never operate the fixture without lenses installed and intact and all covers in place.

Protect your eyes with UV inhibiting safety glasses whenever servicing the fixture.

Do not look directly into the light.

Never look directly at an illuminated lamp.

To avoid possible lamp explosion, replace the lamp at the end of its service life.

Risque d'exposition aux rayons ultra-violets

La lampe utilisée dans cet appareils produits de hauts niveaux de rayons ultra-violets (UV) qui peuvent

causer des brûlures aux yeux et à la peau.

Ne jamais utiliser cet appareil sans les lentilles intactes en place, et sans tous les couvercles en place.

Protégez vos yeux avec des lunettes de protections avec filtage des UV quand vous réparez cet

appareil.

Ne pas regarder le rayon de lumière directement.

Ne pas regarder directement la lampe allumée.

Pour éviter les risques d'explosion de la lampe, remplacer la lampe à la fin de sa durée de vie.

Risk of Fire and Burns

Fixture surfaces are hot and can cause burns.

Always disconnect mains power and allow the fixture to cool to room temperature before attempting

service.

Keep any flammable materials at least 2 m (6 ft) from the fixture.

Keep air intakes and exhaust open and free of debris.

Replace fuses only with specified type and rating.

Do not cover the fixture or lens with any material.

Do not operate the fixture at ambient temperatures above 35C (91F)

Risque de feu et de brûlures

Les surfaces externes de l'appareil sont chaudes et peuvent causer des brûlures.

Toujours débrancher l'appareil et le laisser refroidir jusqu'à température ambiante avant d'entreprendre

toute réparation.

Tenir tout matériau combustible à au moins 2 mètres (6 pieds) de l'appareil.

S'assurer que les entrées et sorties d'air sont ouvertes et libres de tout débris.

Ne remplacer les fusibles qu'avec des fusibles de même type et de même capacité.

Ne pas recouvrir l'appareils ou les lentilles avec tout produit.

Ne pas utiliser l'appareil à des températures ambiantes dépassant 35C (91F).

Risk of Injury from Overhead Mounting

Never mount the fixtures directly overhead.

If suspended above ground insure that the mounting means are capable of supporting > 10 times the

fixture weight and are rigidly fixed.

Use only hardware approved for rigging this type of fixture.

Always use safety cables as a secondary attachment means.

Insure all covers are securely fastened and any retaining cables in place before installing the fixture.

Block access below the work area when installing, servicing or removing a fixture.

Risque de blessure lorsque monté au dessus des gens

Ne jamais installer directement au dessus des gens.

Si cet appareil est installé au dessus du niveau du sol, s'assurer que le support peut tenir au moins

10 fois le poids de l'appareil et que celui-ci est fixé solidement.

N'utiliser que de la quincaillerie approuvée pour suspension pour ce type d'appareil.

Toujours utiliser des câbles de sécurité lors de suspension de ce type d'appareil.

S'assurer que tous les couvercles sont solidement en place et que les câbles de sécurité sont bien

fixés avant de suspendre cet appareil.

Bloquer l'accès sous l'espace de travail lors de l'installation, le service ou l'enlèvement d'un appareil.

WARNING! / AVERTISSEMENT!

Please read these warnings before proceeding /

Prière de lire ces avertissements avant de continuer

Section 1: Warnings

2.1. Manufacturer

coemar, SpA, Via Inghilterra 2/a, 46042 Castel Goffredo (MN) Italy

2.2. Model Information

Product Model

iSPOT Flex™, part number 9116

2.3. Fuse Specification

Power supply: 5x20 mm, T 6,3 A/250V

Main (2 fuses): 6,3x32 mm, T 16 A/250V

2.4. Lamp Specification

Philips MSR-2000/SA, coemar part number 105258

Rated Lamp Life: 750 hours at 2000W

Luminous flux: variable, 100.000 lumens @ 1200W to 170.000 lumens @ 2000W

Color Temperature: 6000°K

Section 2: Compliance & Safety Information

3.1. Mechanical Specifications

Mechanical drawings

Figure W1 Dimensioned line dwgs. as shown + angular rotation values

290mm

11,42”

370mm

14,57”

560mm

22,05”

145mm

5,70”

595mm

23,43”

545mm

21,46”

600mm

23,62”

315mm

12,40”

315mm

12,40”

910mm

35,83”

630mm

24,80”

35mm

1,38”

Section 3. Product Specifications

Materials

Housing: Carbon Fiber / epoxy composite/ rubber overmold on aluminum

Internal: Passivated steel and aluminum

Flammability rating:Housing – V0

Installation

Orientation: Any orientation

Mounting: Supplied with two mounting brackets fitted with quarter turn fasteners to attach to track on fixture base suitable for use

with clamps fitted with 1.3cm (0.5”) bolts.

Figure W2: Mounting Centers

Weight

47.5kg (104.7 lb)

3.2. Electrical Specifications

Power Requirements

Voltage: mains supply: 190/245V 50/60 Hz

Current: 5,5A @240V for 1200W output to 11,3 A @240V for 2000W output

Fuse ratings: power supply: 5x20 mm, T 6,3 A/250V

mains fuses (2): 6,3x32 mm, T 16 A/250V

Data

Data Protocol: Conforms to USITT DMX-512 digital data standard.

Data Wiring: XLR, 3 pin or 5 pin: pin 1 data gnd, pin 2 data -, pin 3 data +

Number of channels required: 28

3.3. Certifications

ISO-9001,

Satisfies the essential requirements of Directive 73/23/EEC as modified by Directive 93/68/EEC, and essential requirements of

Directive EMC 89/336, 92/31e 93/68.

UNI EN

ISO

9001

Posizione 1 / Position 1 Posizione 2 / Position 2

290mm

11,42”

370mm

14,57”

4.1. Display Overview

Fig. W3 below shows the display panel. The 4 character alpha-numeric display

provides information on the addressing and status of the fixture. The five push but-

tons are utilized to address the fixture and gain access to the menu functions. The

<menu> button is used to access the menu features. The <enter> button is used

to accept a menu selection and proceed. To escape from any function press

<menu> button twice. The <+> and <–> buttons are used to increment through

the numbers for addressing or menu selections. . Depressing the <enter> button

accepts a menu selection and proceeds. The <more> button is used only for

advanced technical functions.

The addressing feature is the default menu feature. When the display is indicat-

ing A001 (Afollowed by three numeric characters), this indicates the current fix-

ture DMX address. See Sec. 4.3 for addressing functions.

Figure W3 Detail of display

4.2 Menu Constructs Map

Refer to the Additional Technical Information Section 2 for the Menu Constructs Map

4.3. Menu Functionality

Address

The default display A001 is the fixture address. Starting from this display you may increment the address up or down using the

<+> and <–> buttons. Holding either button down causes the number to increment rapidly. Holding down the <+> button then the

<–> button will cause the number to jump to its highest value. Holding down the <–> button then simultaneously the <+> button

will cause the display to jump to its lowest value. Once you have entered a new address the display will flash prompting you to

accept or reject the new address. Press <enter> within 6 seconds to select the new address. If you do not wish to accept the

new address you can change it or it will revert back to the original address at the end of the six second period.

Mode

The MODE function allows you to select either the normal DMX mode of operation or the DEMO mode The DMX mode is the default

operating mode under DMX control. The DEMO mode will allow you to run the default demo program or record and run your own

demo program.Enter MODE from the default address menu A001 by pressing <menu> button.

Measure Menu MEAS

Measure allows you to measure and display operating parameters of the fixture. Enter the MEAS feature from the default address menu

A001by pressing <menu> then <+>. To enter the individual menus from MEAS press <enter> followed by <+> or <-> to the desired feature.

1. ALRM displays any alarms that have been encountered by the operating system. This would include buss addressing, com-

munications, data and homing errors. A description of errors can be found in Sec. 4, Error Messages.

2.TEMP displays the internal temperatures of the fixture in °C. Three different temperatures may be displayed. See the fan &

sensor map Figure W13/A for locations of the sensors.

3. DMIN displays the DMX input value on each of the fixture channels 1 - 22. From the DMIN display press <enter> to access CH01

then use the <+> or <-> buttons to access the desired channel then press <enter> to view the DMX value for that channel.

4. RATE displays the input DMX data rate. From RATE press <enter> to display the DMX data rate.

5. HOUR displays the working time on lamps and fixture. To access the sub-menus from the HOUR menu press <enter> followed

by <+> or <-> to access the desired menu option, then <enter> to display the value.

LIFE, displays current lamp hours

LIFS displays total lamp hours for all lamps

UNIT displays total fixture hours.

6. TEST provides access to a full array of function tests allowing individual control of all motors in the Flex over their operating

range of 0-255. To access the sub-menus from the TEST menu press <enter> followed by <+> or <-> to access the

desired menu option, then <enter> to accept the selection then <+> or <-> to alter the motor position over the range 0

- 255. The features that can be tested are:

PAN pan movement

TILT tilt movement

DIMM dim shutter movement

IRIS iris open/close + pulse macro effect

FOCU variable focus

ZOOM variable zoom

GOB1 gobo 1 select

GR.1 gobo 1 rotation

GOB.2 gobo 2 select

GR.2 gobo 2 rotation

EFF effect (gobo 3) select

EFF.R effect (gobo 3) rotate

PRIS prism select

PR.RO prism rotate

COL1 color wheel 1 (closest to the lamp)

COL2 color wheel 2

CYAN cyan color mix

MAGN magenta color mix

YELL yellow color mix

CTO CTO color correction

function display /

function display

To change DMX address use (+) and (--);

to record press (enter).

To select a function press (menu).

To escape a function press (menu) tw ice.

To change DMX address use (+) and (--);

to record press (enter).

To select a function press (menu).

To escape a function press (menu) tw ice.

–

A001

Section 4: Navigating the Display Panel

7. SFAN displays the velocity for each of the 16 different fans in your Flex from 0 to maximum RPM. See the fan and sensor map

in the Additional Technical Information Section 3 to identify the location of fans. To access the sub-menus from the

SFAN menu press <enter> followed by <+> or <-> to access the desired fan number, then <enter> to accept the selection

and display the fan velocity.

8. S.VER displays both the fixture version F.VER and operating system software versions OP.SY of your Flex. To access the sub-

menus from the S.VER menu press <enter> followed by <+> or <-> to access either F.VER or OP.SY display then <enter>

to accept the selection and display the version number.

9. PFC displays the status of power factor correction section of the lamp ballast. The display will vary according to the operat-

ing status of the PFC. To access the sub-menu from the PFC menu press <enter> to view either ON or OFF.

10.LAMPdisplays the lamp power and mode. The display will vary according to the operating status of the lamp. A numerical read-

ing from 800 to 2000 indicates the lamp power while ZAP indicates that the ZAP mode is operating. OFF indicates that

the lamp is currently turned off. To access the display from the LAMP menu press <enter> to display lamp power mode.

11.ID allows you to display the unique ID number assigned to your Flex. This allows the dr2 to uniquely identify each Flex fix-

ture. To access the display from the ID menu press <enter> to display the fixture ID number.

The following menu pops up only if you power the fixture on with the <more> button pressed:

12.SENS performs a test of each of the position sensors in the fixture. To access the sub-menus from the SENS menu press

<enter> followed by <+> or <-> to access the desired menu option, then <enter> to accept the selection. The following

features are fitted with sensors and can be tested:

PAN test the pan sensor

TILT test the tilt sensor

Rotate the fixture manually and the display will indicate either OK if functioning properly or BAD if the sensor is defective.

FOCU test focus lens sensor

ZOOM test zoom lens sensor

COL1 test color wheel 1 sensor

COL2 test color wheel 2 sensor

GOB1 test gobo wheel 1 wheel sensor

G.RO1 test gobo wheel 1 rotation sensor

GOB2 test gobo wheel 2 wheel sensor

G.RO2 test gobo wheel 2 rotation sensor

EFF test effect (gobo 3) wheel sensor

EFRO test effect (gobo 3) rotation sensor

PRIS test prism sensor

Move the selected device manually such that the magnet passes over the sensor. The display will indicate ON, when the

sensor is triggered, otherwise OFF.

Function Menu FUNC

The function menu FUNC provides access to most commonly used fixture functions. To access FUNC from the default address

display press <menu> then <+> or <-> to access the FUNC feature then <enter>. To access the sub-menus from the FUNC menu

press <enter> followed by <+> or <-> to access the desired menu option, then <enter> to accept the selection. The following

function features are provided:

1. PDIR allows pan inversion for mirror-imaging of fixtures. From the PDIR menu press <enter> then <+> or <-> to select CW

(clockwise) or CCW (counter-clockwise) then <enter> to accept.

2. TDIR allows tilt inversion for mirror-imaging of fixtures. From the TDIR menu press <enter> then <+> or <-> to select CW

(clockwise) or CCW (counter-clockwise) then <enter> to accept.

2. LAMP allows selection of lamp operation under DMX control STRD or always ON. ON is only recommended for test-

ing purposes. LAMP should be reset to STRD when testing is completed. To enter the sub-menu from LAMP

press <enter> then <+> or <-> to select the desired mode then <enter> to accept.

4. DISP allows inversion of the display to accommodate floor or ceiling mounting of the fixture. The display orientations are UP

for fixture base down, DOWN for truss or ceiling mounting or AUTO for automatic display orientation. To enter the display

sub-menus press <enter> then <+> or <-> to the desired mode then <enter> to accept.

5. LED disables the display for situations where the light from the display is not desirable, such as theatrical applications. The

display modes are DARK, ON or AUTO. AUTO leaves the display on in high light environments and turns the display off

in low-light environments. DARK leaves the display on for one minute at the end of the reset and than it turn it off.To illu-

minate the display when off push any button. To enter the display sub-menus press <enter> then <+> or <-> to the

desired mode then <enter> to accept.

6. RESE function allows for reset of the fixture. From RESE press <enter> to initiate reset. Display will show CHEK on reset com-

mand, than a count down sequence will start, the fixture begins to initialize and finally A001 or other message upon

completion of reset.

7. MAX.P sets the upper power limit for the fixture from 1250W to 2000W. This allows the light output to be closely matched to

other lighting in use or as a high powered special. To set the maximum power from MAX.P press <enter> then <+> or

<-> to alter the lamp power over this range followed by <enter> to accept.

8. REC.D allows you to record your own fixture demo program.

9.PROT provides selection of fan protection modes. From the PROT menu select one of the following modes:

ON if one fan fails, auto lamp off

OFF protection disabled

SAFE auto lamp power reduction on fan fail

DFSE allows you to save the settings you have altered using the FUNC features, such as display orientation, LED display and

MAX.P lamp power as the fixture defaults. To store custom defaults from the DFSE display press <enter>. The display

will as you to confirm by displaying SURE. Press <enter> to accept the new default settings.

Special Functions ALIG,AMS and RE.LA

The special functions menus ALIG, AMS and RE.LA allows for recalibration of the internal components including pan, tilt, shut-

ter, iris, lens, color, gobo and effects positioning along with buss addressing and lamp reset. It is NOT recommended to alter

these settings unless rebuild of a module requires it to be recalibrated or readdressed. To enter the Special Functions menu

from the default address display press and hold <more> then the <menu> button. Use the <+> or <-> keys to select either

ALIG,AMS or RE.LA then <enter> to accept.

Alignment Menu ALIG

The ALIG menu allows for precise alignment of the motorized functions. Each subset allows for adjustment from the default

000 position over a range of -999 to 999. This feature allows precise positioning of the various components in the optical path.

From the ALIG menu press <enter> then <+> or <-> to access the desired subset function then <enter> to accept. Use <+> and

<-> to alter the offset then <enter> to accept the new offset value. Offset is available on the following features:

When you have completed adjustment of the offset(s) select END to accept changes and exit.

If you want to escape from the function without changing any value, press <menu> to exit without save.

AMS Menu

The AMS menu provides access to the buss management features within Flex. The subsets provided within AMS include BUS2

for assigning the two motor busses, BUS4 for assigning the 4 motor busses, BU.CK for buss check and B.ALR for viewing buss

conflict alarms. From the AMS menu press <enter> then <+> or <-> to access the individual submenus. To enable the BUS2 and

BUS4 programming features the fixture must be powered up while depressing the <more> button.

BUS2

This feature allows the two motor driver board to be assigned a buss address. From BUS2 press <enter> then <+> or <-> to

select 01B2 for position 1 or 02B2 for position 2. Then press <enter> to accept the address change.

BUS4

This feature allows the four motor driver board to be assigned a buss address. From BUS4 press <enter> then <+> or <-> to

select 01B4 for position 1 or 02B4 for position 2 or 04B4 for position 4. Press <enter> to accept the address change and exit.

BU.CK

Performs a buss check of the installed motor driver boards and displays an alarm if there is an error encountered. From BU.CK

press <enter> to perform the test. The display will indicate B.ALR to verify the test has run. The details of any error can be viewed

in the following menu B.ALR.

B.ALR

Displays any buss alarms. From B.ALR display press <enter>. The display will indicate any alarm codes or NO.AL if no buss

errors are detected.

RE.LA

This function resets the lamp hour meter to 0. From RE.LA display press <enter>. The display will show SURE to ask you to con-

firm reset. If you wish to reset press <enter> and the display will show 0000 confirming reset of the lamp hours to zero.

4.4. Error messages

ESYS

Operating system error, often caused by an incomplete data transfer from DR-2. Retry the data transfer to correct the problem.

EFIX

Memory error, often caused by an incomplete data transfer from DR-2. Retry the data transfer to correct the problem.

EDMX

Communication error between the fixture processor and DMX. If caused by a recent incomplete data transfer from DR2 retry the

transfer, upgrade the DMX software or replace the CE107 Main PCB.

DMX ERR

DMX communication error. Verify that DMX data is present. Possible causes include the wiring between the DMX input and

CE107 Main PCB or defective CE107 PCB.

(MOTOR NUMBER) NO LINK

Communication error between the CE107 Main PCB and the indicated motor. Possible causes include the wiring between CE107

PCB and the Motor PCB or the Motor PCB may have failed.

FAN2 NO LINK

Communication error between the CE107 Main PCB and the fan driver board on bus 2. Possible causes include the wiring

between CE107 PCB and the Fan PCB or the Fan PCB may be defective.

FAN4 NO LINK

Communication error between the CE107 Main PCB and the fan driver board on bus 4. Possible causes include the wiring

between CE107 PCB and the Fan PCB or the Fan PCB may be defective.

BUS2 FAIL

The number of motor cards found on bus 2 does not match the software version installed.

PAN pan offset

TILT tilt offset

SH-R shutter right

SH-L shutter left

GOB.1 gobo wheel 1

GOB.2 gobo wheel 2

GR.1 gobo rotate 1

GR.2 gobo rotate 2

EFF effect (gobo 3) wheel

EF.R effect (gobo 3) rotate

COL-1 color wheel 1

COL-2 color wheel 2

FOCU focus

PR.1 prism 1

PR.2 prism 2

IRIS iris

ZOOM zoom

CYAN cyan color mix filter

MAG magenta color mix filter

YELL yellow color mix filter

CTO CTO color mix filter

END Accept and exit

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