ClimateMaster GENESIS LARGE Series User manual

HORIZONTAL & VERTICAL

INSTALLATION, OPERATION & MAINTENANCE

GENESIS LARGE (GL) SERIES

Table of Contents

Genesis Large (GL) Series

Commercial Horizontal &

Vertical Packaged

Heat Pump

Revision: 13 April, 2009B

Model Nomenclature 3

Physical Data 4

Dimensional Data 5

General Information 13

Horizontal Unit Installation 14

Vertical Unit Installation 16

Duct System Design & Installation Guidelines 16

Piping Installation 18

Condensate Installation 19

Water-Loop Heat Pump Applications 20

Ground-Loop Heat Pump Applications 21

Ground-Water Heat Pump Applications 22

Water Quality Standards 23

Electrical Data 24

Electrical - Power Wiring 26

Electrical - Low Voltage 26

CXM/DXM LonWorks

or MPC Control Operation 28

Wiring Schematic 29

ClimaDry Reheat Sequence of Operation 38

Blower Adjustment 41

Tensioning V-Belt Drives 42

Blower Sheave Information 43

Blower Performance 44-49

Unit Starting & Operating Conditions 50

Unit & System Checkout 51

Unit Start Up Procedure 52

Unit Operating Conditions 54

Preventive Maintenance 55

Revision History 56

climatemaster.com

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Genesis Large (GL) Series

Rev.: 13 April, 2009B

Model Nomenclature

B = Current Revision For GLH

G L H B0 9 6 CH 3 A A L S S

1 2 3 4 5 6 7

9 10 11 12 13 14 15

GL = Genesis Large Commercial

Model Type

H = Horizontal

Configuration

V = Vertical

072 - (GLH)

Unit Size

096 - (GLH)

120 - (GLH)

080 - (GLV)

100 - (GLV)

120 - (GLV)

160 - (GLV)

200 - (GLV)

240 - (GLV)

300 - (GLV)

Revision Level

A = Current Revision For GLV

Voltage

Controls

1 = Extended Range

Cabinet Insulation

2 = Extended Range w/UltraQuiet

A = Standard RPM w/Standard Motor

Blower Drive Package

Heat Exchanger Options

LS = Left Return/Straight Supply (GLH Only)

Air Flow Options

BF = Back Return/Front Supply (GLV080 - 240)

BT = Back Return/Top Supply

Standard

3 = Standard Range

4 = Standard Range w/UltraQuiet

FB = Front Return/Back Supply (GLV080 - 240)

FT = Front Return/Top Suppl

B = Low RPM w/Standard Motor

C = High RPM w/Standard Motor

D = Standard RPM w/Large Motor

E = High RPM w/Large Motor

S = Standard

Standard

ClimaDry Reheat

Non Coated Air Coil Coated Air Coil

Copper Cupro-Nickel Copper Cupro-Nickel

N/A

C = CXM

D = DXM

L = CXM w/LON

M = DXM w/LON

N = CXM w/MPC

P = DXM w/MPC

H = 208-230/60/3

F = 460/60/3

N = 575/60/3

Rev.: 5 Nov, 2008B

VS = Left return/straight supply, S.S. Drain Pan (GLH ONLY)

YF = Back return/front supply, S.S. Drain Pan (GLV080 thru 240)

YT = Back return/top supply, S.S. Drain Pan (GLV080 thru 300)

ZB = Front return/back supply, S.S. Drain Pan (GLV080 thru 240)

ZT = Front return/top supply, S.S. Drain Pan (GLV080 thru 300)

4ClimateMaster Water-Source Heating and Cooling Systems

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Genesis Large (GL) Series

Rev.: 13 April, 2009B

GLH Physical Data

120690270ledoM

Refrigerant Circuit

llorcSllorcSpiceR)hcae2(rosserpmoC

]862.2[08]714.1[05]95.1[65tiucriCrep]gk[zoegrahCyrotcaF

Fan Motor

]5.1[2]5.1[2]1.1[5.1]Wk[)ph(dradnatS

]2.2[3]2.2[3]5.1[2]Wk[)ph(egraL

Blower

Wheel Size -Dia x W (in) [cm] 12 x 11 [30.5 x 27.9] 2 - 10 x 10 [25.4 x 25.4] 2 - 11 x 10 [27.9 x 25.4]

Water Connection Size

]571.3["4/1-1]571.3["4/1-1]571.3["4/1-1)ni(-TPF

Condensate Connection Size

]909.1["4/3]909.1["4/3]909.1["4/3)ni(-TPF

Horizontal Units

Air Coil Dimensions - H x W (in) [cm] 2 - 20 x 24 [50.8 x 61] 2 - 20 x 30 [50.8 x 76.2] 2 - 20 x 30 [50.8 x 76.2]

]9377.0[33.8]9377.0[33.8]8816.0[66.6]2m[)2tf(aerAecaFlatoTlioCriA

]359.0[8/3]359.0[8/3]359.0[8/3]mc[).ni(eziSebuTlioCriA

]7.4[21]5.5[41]5.5[41]mcrepsnif[)ipf(gnicapSniFlioCriA

433swoRforebmuNlioCriA

Filter Standard - 1" (25.4mm) Throwaway (in) [cm] 2-20x18 & 1-20x20

[2-50.8x45.7& 1-50.8x50.8]

2-20x25 & 1-20x18

[2-50.8x63.5 & 1-50.8x45.7]

2-20x25 & 1-20x18

[2-50.8x63.5 & 1-50.8x45.7]

]

992[066]362[085]542[045]gk[).sbl(gnitarepO-thgieW

]803[086]272[006]452[065]gk[).sbl(degakcaP-thgieW

Rev.: 12/16/08B

Notes:

All units have grommet & spring compressor mountings,and ½" & 13/8” electrical knockouts.

Check serial plate for refrigerant type (R22 or R407c).

GLV Physical Data

003042002061021001080ledoM

Compressor

llorcSllorcS

21)srosserpmoC(stiucriCforebmuN

Factory Charge R22 - (oz) [kg] per circuit 110 [3.12] 120 [3.41] 128 [3.64] 110 [3.12] 120 [3.41] 128 [3.64] 192 [5.46]

Blower Motor

Blower Motor Quantity 1111222

]42.2[3]94.1[2]21.1[5.1]42.2[3]94.1[2]21.1[5.1]21.1[5.1]Wk[)ph(rotomdradnatS

AN]42.2[3]94.1[2AN]42.2[3]94.1[2]94.1[2]Wk[)ph(rotoMegraL

Blower

No. of Blowers

Blower Wheel Size D x W (in) [cm] 12 x 9

[30.5 x 22.9] 15 x 15 [38.1 x 38.1] 12 x 9

[30.5 x 22.9] 15 x 15 [38.1 x 38.1]

Water Connection Size

FPT (in) [mm] 1-1/2" [38.1]

Condensate Connection Size

FPT (in) [mm] 1" [25.4]

Air Coil Data

]4.19x4.19[63x63)2(]4.19x4.19[63x63]mc[)ni(WxHsnoisnemiDlioCriA (2) 37.5 x 36

[95.3 x 91.4]

]247.1[57.81]276.1[81]638.0[9]2m[)2tf(aerAecaFlatoTlioCriA

]172.1[2/1]359.0[8/3]359.0[8/3]mc[)ni(eziSebuTlioCriA

]9.5[51]5.5[41]5.5[41]mcrepsnif[)ipf(gnicapSniFlioCriA

Air Coil Number of rows 43232

Miscellaneous Data

Filter Standard - 1" [25.4mm] Throwaway

(qty) (in) [cm]

Weight - Operating (lbs) [kg] 600 [272] 685 [311] 735 [333] 1120 [508] 1265 [574] 1350 [612] 1465 [664]

Weight - Packaged (lbs) [kg] 610 [277] 695 [315] 745 [338] 1145 [519] 1275 [578] 1375 [624] 1475 [669]

Rev.: 12/16/08B

All units have grommets for compressor mounting, TXV expansion devices, 1/2" [12.7mm] & 1-3/8"-1-3/4" [35.0-44.5mm] knockouts.

]536X536[)52X52()4(]536X536[)52X52()2(

Unit Maximum Water Pressure

Options

Base Unit

ClimaDry

PSIg[kpa]

450 [3,100]

145 [999]

Use lowest maximum pressure rating when multiple options are combined.

climatemaster.com

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Genesis Large (GL) Series

Rev.: 13 April, 2009B

GLH072 Dimensional Data

07/28/08B

1-1/8” [2.8cm] Hole

1/2” [1.2cm] Hole

Model

Overall Cabinet Discharge Connections

Duct Flange (± 0.10in, ±2.5mm) Water Connections Electrical Knockouts / Holes Return Air Connections

Using Return Air Opening

Width

Depth

Height

Supply

Height

EFGH

Supply

Depth

KLMNOPQRS

Return

Depth

Return

Height

072 in.

cm. 36.3

92.2 72.3

183.6 21.6

54.9 16.0

40.6 14.5

36.8 3.5

8.9 1.0

2.5 16.0

40.6 21.0

53.3 17.8

45.2 3.9

10.0 22.5

57.2 .53

1.3 13.5

34.3 5.0

12.7 2.0

5.1 51.0

129.5 18.4

46.7 1.0

2.5 19.6

49.8

Condensate is 3/4” IPT copper

Horizontal unit shipped with ﬁlter bracket only. This bracket should be removed for return duct connection

6ClimateMaster Water-Source Heating and Cooling Systems

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Genesis Large (GL) Series

Rev.: 13 April, 2009B

GLH096-120 Dimensional Data

08/22/08B

1-1/8” [2.8cm] Hole

1/2” [1.2cm] Hole

Model

Overall Cabinet Discharge Connections

Duct Flange (± 0.10in, ±2.5mm) Water Connections Electrical Knockouts / Holes Return Air Connections

Using Return Air Opening

Width

Depth

Height

Supply

Height

EFGH

Supply

Depth

KLMNOPQRS

Return

Depth

Return

Height

096 in.

cm. 36.3

92.2 72.3

183.6 21.6

54.9 15.1

8.9 2.9

7.4 3.4

8.6 1.0

2.5 15.1

38.4 20.7

52.6 18.6

47.3 3.3

8.4 22.4

56.9 .53

1.3 13.5

43.3 5.0

12.7 2.0

5.1 63.2

160.5 18.4

46.7 1.0

2.5 7.5

19.1

120 in.

cm. 36.3

92.2 72.3

183.6 21.6

54.9 13.1

33.3 2.9

7.4 4.7

11.9 1.0

2.5 15.1

38.4 19.0

48.3 19.2

48.8 3.8

9.7 22.4

56.9 2.0

5.1 5.6

14.2 18.3

46.5 2.0

5.1 63.2

160.5 18.4

46.7 1.0

2.5 7.5

19.1

Condensate is 3/4” IPT copper

Horizontal unit shipped with ﬁlter bracket only. This bracket should be removed for return duct connection

climatemaster.com

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Genesis Large (GL) Series

Rev.: 13 April, 2009B

GLV080-120 Dimensional Data

Back Return Front Supply (BF)

Air Out

BSP

NRP

Return

Air

CAP

[2.54cm]

Back Return Top Supply (BT)

Air Out

BSP

Return

Air

CAP

Air Out

Return

Air

CAP

Front Return Back Supply (FB)

BSP

Air Out

BSP

CSP

Return

Air

CAP

Front Return Top Supply (FT)

0.75

[1.9cm]

0.75

[1.9cm]

Rev.: 07/30/08B

Water Inlet 1-1/2" IPT

Water Outlet 1-1/2" IPT

Condensate Drain 1" IPT

High Voltage Access 1-3/8" or 1-3/4" K.O.

[3.49 or 4.45cm]

Low Voltage Access 1/2" [12.7cm] Hole.

CAP - Control Access Panel

BSP - Blower Service Panel

Legend

3' [91cm]

Service Access

(All Units)

NOTES:

-All Dimensions in inches [cm]

-Units require 3' [91cm] clearance for water connections, CAP, CSP and BSP Service access.

-All side panels are removable Except those identified by NRP(Non-Removable Panel)

-Overall cabinet height dimension does not include duct flange when in the top discharge configuration

-Overall cabinet width dimensions does not include duct flange when in the front or back discharge configuration

CSP

-Overall cabinet width dimensions does not include filter rack. 1” filter rack standard. 2” filter rack optional

CSP

NRP

NRP NRP

3' [91cm]

Service Access

3' [91cm]

Service Access

3' [91cm]

Service Access

Notes:

1. Service access provided on front and rear only. No service

access from unit ends provided.

2. While clear access to all removable panels is not required,

it may be. Access to some panels will always be required.

Installer should take care to comply with all building codes

and insure adequate clearance for future ﬁeld service.

Model

Overall Cabinet Discharge Connections

Duct Flange

(± 0.10in, ±2.5mm) Water Connections Electrical Knockouts / Holes Return Air Connections

Using Return Air Opening

Width

Depth

Height

Supply

Width

Supply

Depth

Water

Inlet

Water

Outlet

Con-

densate

NOPQRS

Return

Depth

Return

Height

UVW

080 in.

cm. 29.0

73.7 41.0

104.1 71.5

181.6 14.7

37.3 15.8

40.1 11.2

28.4 4.0

10.2 7.4

18.7 14.5

36.8 20.5

52.1 2.1

5.3 20.6

52.3 1.0

2.5 3.1

7.9 34.8

88.4 23.4

59.4 25.4

64.5 3.1

7.9 22.6

57.4

100-

120 in.

cm. 29.0

73.7 41.0

104.1 71.5

181.6 18.8

47.6 16.1

40.9 5.8

14.7 4.0

10.2 7.4

18.7 14.5

36.8 20.5

52.1 2.1

5.3 20.6

52.3 1.0

2.5 3.1

7.9 34.8

88.4 23.4

59.4 25.4

65.4 3.1

7.9 22.6

57.4

Service Access

RF/ = Rear/Blwr

FT/Controls

RT/ = FT/Blw & Cont

FR = FT/Blw & Cont

FT = FT/Cont

RR/Blw

8ClimateMaster Water-Source Heating and Cooling Systems

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Genesis Large (GL) Series

Rev.: 13 April, 2009B

GLV080-120 Dimensional Data

with ClimaDry Reheat

Reheat

Model

Overall Cabinet Discharge Connections

Duct Flange

(± 0.10in, ±2.5mm) Water Connections Electrical Knockouts /

Holes Return Air Connections

Using Return Air Opening

Width

Depth

Height

Supply

Width

Supply

Depth

Water

Inlet

Water

Outlet

Condensate

NOPQRS

Return

Depth

Return

Height

UVW

Back

Return Front

Return

080 in.

cm. 34.0

86.4 41.0

104.1 71.0

180.3 14.5

36.7 15.8

40.1 11.2

28.4 3.0

7.6 7.5

19.0 26.5

67.3 7.4

18.8 17.8

45.2 5.8

14.7 8.5

21.6 1.0

2.5 3.1

7.9 36.2

91.9 38.2

97.0 24.9

63.2 2.4

6.1 8.6

21.8

100-

120 in.

cm. 34.0

86.4 41.0

104.1 71.0

180.3 14.5

36.7 16.2

41.1 5.8

14.7 3.0

7.6 7.5

19.0 26.5

67.3 7.4

18.8 17.8

45.2 5.8

14.7 8.5 1.0

2.5 3.1

7.9 36.2

91.9 38.2

97.0 24.9

63.2 2.4

6.1 8.6

21.8

Notes:

1. SERVICE ACCESS

Provided on unit Front and Back sides only. No

service access from unit side panels.

2. While clear access to all removable panels

is not required, it may be. Access to some

panels will always be required. Installer should

take care to comply with all building codes

and insure adequate clearance for future ﬁeld

service.

Back Return Front Supply (BF)

Air Out

BSP

NRP

Return

Air

CAP

[2.54cm]

Back Return Top Supply (BT)

Air Out

BSP

Return

Air

CAP

Air Out

Return

Air

CAP

Front Return Back Supply (FB)

BSP

Air Out

BSP

CSP

Return

Air

CAP

Front Return Top Supply (FT)

0.75

[1.9cm]

0.75

[1.9cm]

Rev.: 07/30/08B

Water Inlet 1-1/2" IPT

Water Outlet 1-1/2" IPT

Condensate Drain 1" IPT

High Voltage Access 1-3/8" or 1-3/4" K.O.

[3.49 or 4.45cm]

Low Voltage Access 1/2" [12.7cm] Hole.

CAP - Control Access Panel

BSP - Blower Service Panel

Legend

3' [91cm]

Service Access

(All Units)

NOTES:

-All Dimensions in inches [cm]

-Units require 3' [91cm] clearance for water connections, CAP, CSP and BSP Service access.

-All side panels are removable Except those identified by NRP(Non-Removable Panel)

-Overall cabinet height dimension does not include duct flange when in the top discharge configuration

-Overall cabinet width dimensions does not include duct flange when in the front or back discharge configuration

CSP

-Overall cabinet width dimensions does not include filter rack. 1” filter rack standard. 2” filter rack optional

CSP

NRP

NRP NRP

3' [91cm]

Service Access

3' [91cm]

Service Access

3' [91cm]

Service Access

climatemaster.com

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Genesis Large (GL) Series

Rev.: 13 April, 2009B

GLV160-240 Dimensional Data

OCSP

BSP

Return Air

CAP

Front Return Top Supply (FT)

Air Out

CSP

Return Air

CAP

Back Return Top Supply (BT)

Back Side

Air Out

1.75

[4.45cm]

1 [2.5cm]

BSP

0.75 [1.9cm]

Air Out

6.3

[15.9cm]

NOTES:

-All Dimensions in inches [cm]

-Units require 3' [91cm] clearance for water connections, CAP, CSP and BSP Service access.

-All side panels are removable Except those identified by NRP(Non-Removable Panel)

-Overall cabinet height dimension does not include duct flange when in the top discharge configuration

-Overall cabinet width dimension does not include duct flange when in the front or back discharge configuration

Front Return Back Supply (FB)

Air Out

CSP

BSP

Return Air

CAP

BSP

CSP

Return

CAP

Back Return Front Supply (BF)

Air Out

Air

BSP

1 [2.54cm]

Rev.: 08/22/08B

3' [91cm]

Service Access

(All Units)

Water Inlet 1-1/2" IPT

Water Outlet 1-1/2" IPT

Condensate Drain 1" IPT

High

(4 Places)

Voltage Access 1-1/4" or 1-3/4" K.O.

[3.49 or 4.45cm]

Low Voltage Access 1/2" [12.7mm] Hole.

NRP - Non-Removable Panel

CAP - Control Access Panel

BSP - Blower Service Panel

CSP - Compressor Service Panel

NRP Non-Removable Panel

Legend

Front Return

Drain

Notes:

1. Service access provided on front and rear only. No service

access from unit ends provided.

2. While clear access to all removable panels is not required,

it may be. Access to some panels will always be required.

Installer should take care to comply with all building codes

and insure adequate clearance for future ﬁeld service.

Model

Overall Cabinet Discharge Connections

Duct Flange

(± 0.10in, ±2.5mm) Water Connections Electrical Knockouts / Holes Return Air Connections

Using Duct Flange

Width

Depth

Height

Supply

Width

Supply

Depth

FGK

Water

Inlet

Water

Outlet

MNOPQRS

Return

Depth

Return

Height

UVW

Condensate

160 in.

cm. 29.0

73.7 82.0

208.3 71.5

181.6 14.7

37.3 15.8

40.1 19.4

49.3 13.8

35.1 4.0

10.2 7.4

18.7 14.5

36.8 20.5

52.1 2.1

5.3 20.6

52.3 1.0

2.5 3.1

7.9 34.8

88.4 23.4

59.4 25.4

64.5 3.1

7.9 22.6

57.4

200-

240 in.

cm. 29.0

73.7 82.0

208.3 71.5*

181.6 18.8

47.6 16.1

40.9 5.8

14.7 22.3

56.6 4.0

10.2 7.4

18.7 14.5

36.8 20.5**

52.1 2.1**

5.3 20.6*

52.3 1.0

2.5 3.1

7.9 34.8

88.4 23.4

59.4 25.4

65.4 3.1

7.9 22.6

57.4

* = Includes Base Pan Rails, ** = Does not include Base Pan Rails

10 ClimateMaster Water-Source Heating and Cooling Systems

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Genesis Large (GL) Series

Rev.: 13 April, 2009B

GLV160-240 Dimensional Data

with ClimaDry Reheat

Reheat

Model

Overall Cabinet Discharge Connections

Duct Flange

(± 0.10in, ±2.5mm) Water Connections Electrical Knockouts

/ Holes Return Air Connections

Using Duct Flange

Width

Depth

Height

Supply

Width

Supply

Depth

FGK

Water

Inlet

Water

Outlet

N*OPQRS

Return

Depth

Return

Height

UVW

Condensate

Back

Return Front

Return Back

Return Front

Return

160 in.

cm. 34.0

86.4 82.0

208.3 71.0

180.3 14.5

36.7 15.8

40.1 19.5

49.5 13.8

35.0 3.0

7.6 7.5

19.0 26.5

67.3 7.4

18.8 17.8

45.2 22.6

57.4 5.8

14.7 20.5

52.0 1.0

2.5 3.1

7.9 36.2

91.9 38.2

97.0 24.9

63.2 2.4

6.1 8.6

21.8

200-

240 in.

cm. 34.0

86.4 82.0

208.3 71.0

180.3 19.0

48.3 16.2

41.1 5.8

14.7 22.0

55.9 3.0

7.6 7.5

19.0 26.5

67.3 7.4

18.8 17.8

45.2 22.6

57.4 5.8

14.7 20.5

52.0 1.0

2.5 3.1

7.9 36.2

91.9 38.2

97.0 24.9

63.2 2.4

6.1 8.6

21.8

OCSP

BSP

Return Air

CAP

Front Return Top Supply (FT)

Air Out

CSP

Return Air

CAP

Back Return Top Supply (BT)

Back Side

Air Out

1.75

[4.45cm]

1 [2.5cm]

BSP

0.75 [1.9cm]

Air Out

6.3

[15.9cm]

NOTES:

-All Dimensions in inches [cm]

-Units require 3' [91cm] clearance for water connections, CAP, CSP and BSP Service access.

-All side panels are removable Except those identified by NRP(Non-Removable Panel)

-Overall cabinet height dimension does not include duct flange when in the top discharge configuration

-Overall cabinet width dimension does not include duct flange when in the front or back discharge configuration

Front Return Back Supply (FB)

Air Out

CSP

BSP

Return Air

CAP

BSP

CSP

Return

CAP

Back Return Front Supply (BF)

Air Out

Air

BSP

1 [2.54cm]

Rev.: 08/22/08B

3' [91cm]

Service Access

(All Units)

Water Inlet 1-1/2" IPT

Water Outlet 1-1/2" IPT

Condensate Drain 1" IPT

High

(4 Places)

Voltage Access 1-1/4" or 1-3/4" K.O.

[3.49 or 4.45cm]

Low Voltage Access 1/2" [12.7mm] Hole.

NRP - Non-Removable Panel

CAP - Control Access Panel

BSP - Blower Service Panel

CSP - Compressor Service Panel

NRP Non-Removable Panel

Legend

Front Return

Drain

Notes:

1. Front & Side access is preferred for service access. However,

all components may be serviced from the front access panel

if side access is not available.

2. While clear access to all removable panels is not required,

installer should take care to comply with all building codes

and allow adequate clearance for future ﬁeld service.

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