ClearSpan R020B00008 User manual

Revision date: 08.22.13

is prohibited without permission.

Diagram shows a sample end panel kit for a frame. Actual panel positions and sizes for your end panel package may

differ from what is shown. Photo is used as an example only. Consult the diagrams in the Quick Start section of this

guide for your building to see the panel sizes and layout.

ClearSpan™

Twin-Wall Polycarbonate End Panel Kit

20' Wide & 24' Wide

STK#

R020B00008 (20' Wide)

R024B00008 (24' Wide)

2Revision date: 08.22.13

Table of Contents

Important Information ..............................................3

End Panel Installation ..............................................5

Shelter Care and Maintenance ................................9

Quick Start Guide .....................................................10

Polycarbonate Panels - 20' Wide ......................11

Polycarbonate Panels - 24' Wide ......................12

Notes..........................................................................13

TWIN-WALL PC PACKAGE: READ THIS BEFORE YOU

BEGIN

The twin-wall PC package is designed to attach to either

the R020B00001 end frame for the 20' wide roll-form,

or the R024B00001 end frame for the 24' wide roll-form

building after the end frame is assembled.

Choose one of the following options to continue:

If you purchased but have not assembled the end•

frame, stop here, return to the end frame instruction

guide, and continue with those instructions.

If you did not purchase an end frame for a roll-•

form building but plan to construct an end frame

using customer-supplied materials, review these

instructions before constructing the end frame to

better prepare for the installation of the panels

included in this PC package.

After assembling the end frame, continue with these

instructions to attach the corrugated panels.

ATTENTION: If you purchased an optional door kit,

consult those instructions and proceed as instructed.

In most instances, the end frame and door frame are

constructed before end panels are installed. This allows

for the placement of panels as determined by the position

of the door or doors.

It is the responsibility of the owner/contractor to adjust the

position of the end panels based on the end frame and

the position of the installed door or doors. Consult the

services of a qualified contractor to install the panels if

needed.

IMPORTANT: Some diagrams throughout this manual

show the outside edges of the end panels installed

aligned with the outside edge of the end rafter legs or

ground posts.

For buildings that include sidewall polycarbonate

panels and hat channel secured to the frame, shift the

position of the end panels as needed so these panels

meet the sidewall panels to create a finished corner.

See the diagrams in the Quick Start section for sidewall

examples.

FRAMING: None of the frame members (rafter, ground

posts, etc.) supporting the end panels are included

in the end panel kit. Only the panels and those

components needed to attach the end panels to an

existing frame are included. Fasteners are designed for

metal. If your end wall frame requires different fasteners,

contact your sales representative to purchase additional

fasteners, or purchase the proper fasteners locally.

END CAP (108867): The 108867 end cap that is shown

in some diagrams applies to greenhouse buildings

only. This end cap is supplied with the greenhouse

building components.

The 108867 end cap is not supplied with any twin

wall or corrugated pc package kit.

Revision date: 08.22.13

Important Information

YOU MUST READ THIS DOCUMENT BEFORE YOU

INSTALL THE END PANEL POLYCARBONATE KIT.

Thank you for purchasing this ClearSpan™ Twin-Wall

Polycarbonate Kit. When properly assembled and

maintained, this product will provide years of reliable

service. These instructions include helpful hints and

important information needed to safely assemble and

properly maintain the end panel kit. Please read these

instructions before you begin.

If you have any questions during the assembly, contact

Customer Service for assistance.

SAFETY PRECAUTIONS

Wear eye protection.•

Wear head protection.•

Use a portable GFCI (Ground Fault Circuit•

Interrupter) when working with power tools and cords.

Do not climb on the shelter or framing during or after•

construction.

Do not occupy the shelter during high winds,•

tornadoes, or hurricanes.

Provide adequate ventilation if the structure is•

enclosed.

Do not store hazardous materials in the shelter.•

Provide proper ingress and egress to prevent•

entrapment.

WARNING: The individuals installing the end wall are

responsible for designing and furnishing all temporary

bracing, shoring and support needed during the

assembly process.

For safety reasons, those who are not familiar with

recognized construction methods and techniques

must seek the help of a qualified contractor.

REQUIRED TOOLS

The following list identifies the main tools needed to

assemble the end wall. Additional tools and supports may

be needed depending on the structure, location, and

application.

Tape measure or measuring device•

Fine point marker to mark the location on frame and•

panels

Variable speed drill and impact driver (cordless with•

extra batteries works best)

Metal file and metal-cutting saw•

Scissors or utility knife and tool to cut polycarbonate•

panels

Hammers, gloves, and eye protection•

Ladders, work platforms, and other machinery for•

lifting designed to work safely at the height of the

building and end wall.

ATTENTION: Consult the services of a qualified,

professional contractor if you are not familiar with the

construction of similar frame structures or the installation

of comparable polycarbonate panels.

NOTE: Many ClearSpan™ shelters and greenhouses can

be designed to meet the snow and wind load requirements

in your area. Contact your account manager for additional

information if needed.

ATTACHING THE PANELS

When setting the panels in position, remember to install

each panel with the UV-protected surface facing toward

the outside. Read the information printed on each panel.

The diagrams in the Quick Start section show frames

with installed sidewall panels. View these before

attaching the panels to determine the best way to align

the end panels with the sidewall panels if your building

is equipped with sidewall panels.

4Revision date: 08.22.13

Important Information

ASSEMBLY PROCEDURE

Following the instructions as presented will help ensure

the proper installation of the polycarbonate panels. The

steps outlining the assembly process are as follows:

Verify that all parts are included in the shipment.1.

Notify Customer Service for questions or concerns.

Read these instructions and all additional2.

documentation included with the shipment before

you begin.

Gather the tools, bracing, ladders (and lifts), and3.

assistants needed to assemble the end frame.

Check the weather4. before you install the end wall

panels. Do not install panels on a windy or stormy

day or when such conditions are expected.

Install the polycarbonate panels.5.

Read the care and maintenance information at the6.

end of these instructions.

Complete and return all warranty information as7.

instructed (if included).

PARTS IDENTIFICATION

The following graphics and photos will help you identify

the different hardware used for the installation of the end

panel. (Some parts are not shown.)

UNPACK AND IDENTIFY PARTS

The following steps will ensure that you have all the

necessary parts before you begin to install the end

panels.

Unpack the contents of the shipment and place1.

where you can easily inventory the parts. Refer to the

Bill of Materials/Spec Sheets.

Verify that all parts listed on the Bill of Materials/Spec2.

Sheets are present. If anything is missing or you

have questions, consult the parts guide on the next

page and all shelter diagrams for clarification, or

contact customer service.

NOTE: At this time, you do not need to open the

plastic bags containing smaller parts such as

fasteners and clamps.

102921B & FA4484B

Tek Screws and neo-

bonded washers

104212

Aluminum

H-Channel

104774

Vent Tape

100441

Nut Setter

104213

Aluminum

U-Channel Profile

ATTACHING THE PANELS

When setting the panels in position, remember to install

each panel with the UV-protected surface facing toward

the outside. Read the information printed on each panel.

QUICK START GUIDE

For a quick overview of the end panel kit and its

components, consult the Quick Start Guide located at the

back of these instructions. Diagrams in the Quick Start

section show frames with sidewall panels installed.

Revision date: 08.22.13

End Panel Installation

Tape on UV Side X

If a door was purchased, review those instructions

and position panels as needed to accommodate the

door position and installation.

END PANEL INSTALLATION

The steps that follow describe one way to complete the

polycarbonate panel installation. The materials and parts

needed to install the polycarbonate panels include:

Polycarbonate panels and vent tape (104774)•

Aluminum H-channel (#104212) and aluminum•

U-channel profile (#104213)

Tek screws (#FA4484B) and neo-bonded, galvanized•

washers (#102921B)

Read the following information before starting:

U-channel (104213) is used to finish the two (2)•

outside polycarbonate panel edges.

H-channel (104212) is used to join polycarbonate•

panels at the seams between panels.

Tek screws and neo-bonded washers are used to•

secure aluminum channel and panels to end wall

frame.

Install the polycarbonate panels with the UV-protected•

side to the outside. Mark this side with a piece of tape

if needed after removing the protective film.

ATTENTION: Remove the protective film from the

polycarbonate panels. Do not stack panels in direct

sunlight. Allowing the film to remain intact and in direct

sunlight will make the film difficult if not impossible to

remove.

During preparation, rest the edges of the panels on•

cardboard or other material to protect them from dirt

and damage.

Do not install panels on a windy or stormy day or•

when such conditions are expected.

Consult the polycarbonate panels (Quick Start•

section) for the location and lengths of each panel.

The diagrams are located at the back of these

instructions.

ATTENTION: Position panels as shown on the panel

diagrams. Using a panel in the incorrect place can affect

the placement of subsequent panels. In addition, the

amount of aluminum profile used between panels may not

be adequate if additional seams are created.

Install all accessories (fans, vents, heaters, etc.) after

installing all polycarbonate sheets.

Install panel cells vertically to allow condensation to drain

from the cells. Consult the polycarbonate panels diagrams

located in the Quick Start section for panel locations and

details for the 20' and 24' wide end walls. Complete the

following steps to install the end panels.

Working1. from the center of the end wall, take one

panel, remove the protective film, and mark the UV-

protected side as a reminder to install this side toward

the sun. Check diagrams in the Quick Start section.

Always remove the protective film, mark the surface

with a piece of tape, and install the UV-protected side

to the outside of the greenhouse.

Using the 104774 vent tape, tape the open cells2.

as described below. Cut panels to length before

taping as instructed on the following pages.

Take H-channel and attach to the outer edges of the3.

panel and flush with the top and bottom of panel.

Vent Tape

Panel

Apply tape to the lower end

of all lower panels and to

the upper end of all upper

panels to seal the cell

openings.

The two outer panels that

span from ground level to

the end rafter are taped at

the top and bottom.

Vent Tape

104212

H-Channel

104212

H-Channel

Lower Panel:

Consult the

diagrams in

the Quick

Start section

for panel

identification.

6Revision date: 08.22.13

End Panel Installation

END PANEL INSTALLATION (continued)

Locate and mark the center of the end wall and set4.

the first prepared panel, with the UV-protected side

facing to the outside, in position. Align the center of the

H-channel with the center of the end frame.

ATTENTION (Upper Panel Installation): For a 20'

wide greenhouse frame, trace the 108867 end cap

profile location on the panel, remove the panel, and cut

to fit. For other 20' wide building frames, cut panel to

length using the end rafter as a guide.

Verify that the panel is square on the frame in the5.

desired position with the UV-protected surface toward

the outside. Attach it to the end frame using Tek screws

and washers (see photo to the right). Install the Tek

screws through the panel and into the brace every

12" on-center. Do not overtighten screws! For Tek

screws in the channel of the aluminum H-channel, do

not use washers.

With the panel attached to the end frame, repeat the6.

steps to install the next panel. See diagrams on this

page.

For the 20' wide frame, install all remaining panels

and continue with Step 16. For the 24' wide frame,

continue with Step 7.

Diagram below shows the 24' wide end wall.

Actual end frame and panels may differ from frame

shown. The installation of doors also will affect

panel installation and position. Consult the panel

diagrams located in the Quick Start section for the

end kit ordered. ATTENTION: Installation of doors

and other accessories in the end wall may result in

leftover panel material and fasteners.

Tek screws

and washers Tek screw

only

Brace

Use assistants when setting and securing the

panels to the end frame.

Ground Level

6' x 12'

Panel

6' x 12'

Panel

104212

H-Channel

Trace & trim

panels,

then tape

the top edge

with vent

tape.

20' Wide End Wall

4' x 8'

Panel

4' x 8'

Panel

Brace

24' Wide End Wall

LEVE

4' x 8'

Panel

4' x 8'

Panel

Trim H-channel as

needed to fit under

the lip of the end

cap. The 108867

end cap is included

with the greenhouse

frame only.

After trimming end panel to length, tape

the top edge and slide panel under the lip

of the end cap before securing to frame—

greenhouse frames only.

Rafter

End Cap

108867

Tape

Revision date: 08.22.13

End Panel Installation

END PANEL INSTALLATION (continued)

Measure between the side H-channel sections of the center7.

panel (or panels) and cut H-channel to length. See diagrams

for panel size.

Install H-channel along the top of the installed lower panel (or8.

panels). Upper panels slide into this H-channel (diagram B).

Set the first upper panel in place into the H-channel of the9.

lower panel and align the edges with the lower panel. Do not

attach at this time. Have an assistant hold the panel against

the end frame. Do not install panels on windy or stormy days.

Using the end rafter or end cap as a guide, trace along to10.

mark the panel height. Set the panel on a protected surface

and cut the panel to the correct size. Tape the cells at the

upper end using vent tape.

Measure the distance along the vertical edges of the panel11.

sides and cut H-channel to the measured length. For

greenhouse frames equipped with the 108867 end cap, the

H-channel, when installed properly, is positioned under the

end cap.

Set the panel back in place,12. with the UV-protected side facing

to the outside, against the end wall and install the H-channel

along the edges. (Greenhouse frames only: Position the top

end of the side H-channel under the lip of the end cap and

onto the polycarbonate panel.)

Verify that the panel is square and in the desired position,13.

and attach the panel to the end frame using Tek screws and

washers.

H-Channel

Upper

Panel

Lower

Panel

LEVEL

4' x 8'

Panel

4' x 8'

Panel

Measure here for

Step 7.

4' x 8'

Panel

4' x 8'

Panel

Brace

Trim

excess panel

Trim

excess panel

Actual end frame and panels may

differ from frame shown. Consult the

panel diagrams located in the Quick

Start section for the end kit ordered.

24' Wide End Wall

Install Tek screws and

washers through the

panel and into the end

wall braces. Evenly

space the screws at 12".

GREENHOUSE FRAMES

ONLY: Trim H-channel as

needed to fit under the

lip of the 108867 end cap

attached to the end rafter.

End Rafter

End Cap

Panel C

Applies to

greenhouse

frames

equipped with

the 108867

end cap.

8Revision date: 08.22.13

End Panel Installation

END PANEL INSTALLATION (continued)

Repeat steps to install the next panel. Work from the center14.

outward to install the remaining panels.

Finish the end wall using two (2) 6' x 10' panels on the15.

outer position of the end wall. Measure, cut, and install

panels as previously described. Cut the outer 6' x 10'

panels so each is flush with the side wall hat channel and

installed side panels (if equipped) of the main building.

NOTE: Do not allow the edges of the two outer end wall

panels to extend beyond the edge of the side wall hat

channel and installed sidewall panels (if present). When

sidewall panels are present, the panels of the end wall and

sidewall meet to form a finished edge at each corner of the

building.

Measure and cut a section of 104213 profile and install it16.

along the outside edge of each outer panel to complete

installation (see drawing C).

Install a Tek screw to secure the H-channel to the frame in17.

each place where H-channel crosses the end wall brace.

See letter D in the diagram below for an example.

Continue by reading the care and maintenance section.18.

EVEL

Trim

excess panel

Trim

excess panel

Trim

excess panel

Trim

excess panel

104213

Trim

excess panel

Trim

excess panel

4' x 8'

Panel

4' x 12'

Panel

4' x 12'

Panel

6' x 10'

Panel

6' x 10'

Panel

4' x 8'

Panel

4' x 8'

Panel

4' x 8'

Panel

D D

Panel pattern may vary. Refer to the panel

diagrams located in the Quick Start section

for the layout of panels for your end wall.

Outer Panel Outer Panel

24' Wide End Wall

Sidewall Hat

Channel

104213

End

Panel

104213

Outer End Wall

Panel

Actual frame may differ from frame shown above.

Revision date: 08.22.13

Space below is reserved for customer notes.

Shelter Care and Maintenance

SHELTER CARE AND MAINTENANCE

Proper care and maintenance of the end panels is

important. Check the following items periodically to

properly maintain the end panels:

Regularly check the polycarbonate panels to see•

that these are secure and in good condition. Replace

damaged panels if needed.

Check connections and all fasteners to verify that they•

remain tight.

Check the contents of the shelter to verify that nothing•

is touching the polycarbonate panels that could cause

damage.

Inspect the end wall frequently and regularly to ensure•

that it remains secure and in good repair.

Replace broken or missing components immediately.•

If the shelter is moved, inspect all parts and•

connections before it is reassembled.

For replacement or missing parts, call your sales•

associate for assistance.

10 Revision date: 08.22.13

QUICK START GUIDE

20' and 24' Wide End Panels

Quick Start Guide

IMPORTANT: Diagrams throughout this manual show the

end panels installed in line with the outside edge of the

end rafter legs or ground posts (no sidewall panels).

For buildings that include sidewall polycarbonate panels,

shift the position of the end panels as needed so these

panels meet the sidewall panels and create a finished

corner. Diagrams in this section include sidewalls.

Ground Level

Install Tek screws

and washers through

the panel and into

the end wall brace.

Evenly space the

screws at 12".

6' x 10'

Panel

(102529)

6' x 12'

Panel

6' x 10'

Panel

Panel Kit for 20'

Wide Frame

R020B00008

LEVE

4' x 8'

Panel

(102908)

4' x 12'

Panel

(102532)

4' x 12'

Panel

6' x 10'

Panel

6' x 10'

Panel

(102529)

4' x 8'

Panel

4' x 8'

Panel

4' x 8'

Panel

Panel Kit for 24'

Wide Frame

R024B00008

Sidewall

Panel

Sidewall

Panel

Sidewall

Panel

Sidewall

Panel

6' x 12'

Panel

(102531)

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